2003 Polaris Sportsman 700 Problems and Repair Information

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Owners Manual - Page 5

... the engineering, design, and development of your service needs during, and after, the warranty period. Be sure to return to your dealership for all utility and recreational vehicles manufactured in this owner's manual. Have your accessories and clothing delivered right to your door! Polaris, Polaris The Way Out, and Workmobiles are registered trademarks of your vehicle, be performed...
Owners Manual - Page 13

...manual and all aspects of this free safety training from a party other than other vehicles, such as motorcycles and cars. Know Your Vehicle As the operator of our environment. Read and understand your owner's manual...the operation of vehicle safety. You were also provided with all critical components on hills or over obstacles, if you are thoroughly inspected at specific intervals. 11...
Owners Manual - Page 45

... operating at less than seven miles per hour for extended periods of high or park, it's not necessary to assure proper transmission function. It has five positions: high (H), low (L), neutral (N), reverse (R) and park (P). Depress the auxiliary brake if shifting into high or park, you experience any shifting problems. Belt Life To extend belt...
Owners Manual - Page 48

... normal operation if the machine is at start-up for proper diagnosis. Service Interval/Miscellaneous Service Warnings 5. This warning usually indicates that the transmission switch needs repair. 2. Driving at an RPM too low to operate the ATV is this warning appears or serious engine damage could result. 3. Hour Meter 4. NOTE: If the instrument cluster no...
Owners Manual - Page 54

... If a proper inspection is in proper operating condition. Fuel tank and engine oil level - Throttle - check that your vehicle is not done before each use . Fill both to... verify that axle nuts are secured by cotter pins. 8. Engine stop switch - Check for tightness of all indicator lights and switches. 6. Loose parts - Tires...
Owners Manual - Page 65

... turn around to roll around while climbing a hill is the K-turn the handlebars full left if the vehicle is on more level ground. 8' Uphill 63 Leave the transmission in the owner's manual. Restart the engine with the service brake, until it down the hill! Release the parking brake and proceed slowly, controlling speed with the...
Owners Manual - Page 66

...: engine oil, transmission oil, front and rear gearcases, and all grease fittings. Follow these procedures when operating through deep or fast-flowing water. After crossing, dry the brakes by your dealer at the first opportunity. 64 Perform the services outlined in water. OPERATION Driving Safely Driving Through Water Your ATV can result if the vehicle...
Owners Manual - Page 72

...Tires Wheels Frame nuts, bolts, fasteners " Air filter, Hours/ Miles Frequency Remarks Inspect Inspect Inspect Inspect Inspect Inspect; Have an authorized Polaris dealer perform these services. Perform all services at whichever reading is due at 20 hours, the equivalent odometer reading would be 200 miles. WARNING Improperly performing... Fuel tank and engine oil Throttle Lights Engine stop...
Owners Manual - Page 78

...Engine OIl Brake Fluid As required; change every two years or 200 hours Check every 6 months/1000 miles. MAINTENANCE AND LUBRICATION Lubrication Recommendations NOTE: Hours are based on dipstick. Grease fittings (3 pumps..., the equivalent odometer reading would be 200 miles. Perform all services at 100 hours (1) Transmission Oil Polaris Premium Synthetic gear case lube Premium...
Owners Manual - Page 81

...level in oil change is 100 hours, 1000 miles, or every six months, whichever comes first....changing the oil. 79 Severe use operation requires more frequent service. Do not overfill. 2 6. NOTE: The dipstick ... stick consistent. Start the engine and let it dry with a clean cloth. 4. Severe...sure to keep the angle and depth of the vehicle. 1. After reinstalling the dipstick, be screwed ...
Owners Manual - Page 83

...specifications section of the fill plug hole). 5. Clean and reinstall the drain plug. Torque to the recommended level (1 5/8" from the top of properly. 3. Replace the fill plug and check for oil capacities. 1 5/8" Transmission...Nm). 4. Transmission oil should be checked every six months or 1000 1 miles (1600 km... Transmission Oil Check The transmission oil fill plug (1) ...
Owners Manual - Page 96

... the engine, place the transmission in serious injury or death. MAINTENANCE AND LUBRICATION Adjustments WARNING Operating your ATV and in the owner's manual. Make sure the wheels are installed properly. Maintain proper tire pressure as described on the decal on your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling...
Owners Manual - Page 98

...the arrow pointing toward the engine and secure the clamps. Wash the pre-filter in the direction of your vehicle without a breather filter can cause engine damage. To access the... for cracks, deterioration, abrasion, or leaks. MAINTENANCE AND LUBRICATION Filter Systems Air Filter Service 1. Always reinstall the breather filter after removing for debris. Loosen the clamp and remove...
Owners Manual - Page 104

... (1). 1 6. Turn the fuel valve off. 4. Dry the spark plug and reinstall, or replace it or not. Move the ATV to dry land or at the very least, to start . 7. MAINTENANCE AND LUBRICATION Vehicle Immersion CAUTION If your dealer for service as soon as possible, whether you succeed in starting the engine. Take the ATV...
Owners Manual - Page 107

...dry it in severe injury or death. Test for more than 10 seconds. 3. Take the vehicle to your dealer as possible. 105 Doing so may reduce its strength so that a failure ...securely in the owner's manual. Allow the engine RPM to settle to idle speed, then shift the transmission to drain. Do not modify any other product. Apply varying throttle for service as soon as outlined in...
Owners Manual - Page 115

... over large objects from water Shift the transmission to about 1/8 throttle in gas tank, fuel lines, or carburetor. PVT operating temperatures and longer component life. The belt will become more than 10 seconds. Using the throttle, vary or snow ingestion into the the engine RPM from idle to prevent belt burning. Clutch malfunction. Poor engine performance.
Owners Manual - Page 118

... malfunction Electronic throttle control malfunction Other mechanical failure Overheated engine Solution Turn fuel valve to reserve, refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten...
Owners Manual - Page 120

SPECIFICATIONS SPORTSMAN 600 Gross Vehicle Weight Fuel Capacity Hitch Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output ...
Owners Manual - Page 122

SPECIFICATIONS SPORTSMAN 700 Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot ...
Owners Manual - Page 126

... they will remain in effect. This warranty gives you specific legal rights, and you may also have other warranty terms will contact the appropriate person at...engine damage. If any Polaris Servicing Dealer to repair Polaris ATVs. Engine Oil 1. We recommend the use any of the above limitation may not apply to you must take it to a Polaris dealer authorized to perform warranty service...

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