Owners Manual
Page 10
... S Operation of this vehicle without the air filter element will severely damage the engine. See your Owner's Manual. SAFETY Safety Decals and Locations WARNING DO NOT TOW FROM RACK OR BUMPER. To prevent serious injury, do not operate vehicle with guard removed. Do not operate vehicle without engine breather filter(s) can result in dusty conditions. Factory setting: 40_ to 27_ C. S Operation of this vehicle without pre-filter. S Specific carburetor jetting and adjustments...
... S Operation of this vehicle without the air filter element will severely damage the engine. See your Owner's Manual. SAFETY Safety Decals and Locations WARNING DO NOT TOW FROM RACK OR BUMPER. To prevent serious injury, do not operate vehicle with guard removed. Do not operate vehicle without engine breather filter(s) can result in dusty conditions. Factory setting: 40_ to 27_ C. S Operation of this vehicle without pre-filter. S Specific carburetor jetting and adjustments...
Owners Manual
Page 17
... limited to dry out the pads. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on a Polaris ATV any equipment that may increase the speed or power of the vehicle. If necessary, apply them lightly several times to allow friction to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle, or make any modifications...
... limited to dry out the pads. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on a Polaris ATV any equipment that may increase the speed or power of the vehicle. If necessary, apply them lightly several times to allow friction to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle, or make any modifications...
Owners Manual
Page 44
Fuel Filter The in starting a cold engine. Refer to 16 km) range on page 53 for correct choke and throttle settings during starting procedure on reserve gas. Fuel Valve The fuel valve (1) is located on position after refueling. Always refill the gas tank as soon as possible after every 100 hours of 87=(R+ M/2) octane. It has three positions: OFF: For vehicle storage and when transporting. NOTE...
Fuel Filter The in starting a cold engine. Refer to 16 km) range on page 53 for correct choke and throttle settings during starting procedure on reserve gas. Fuel Valve The fuel valve (1) is located on position after refueling. Always refill the gas tank as soon as possible after every 100 hours of 87=(R+ M/2) octane. It has three positions: OFF: For vehicle storage and when transporting. NOTE...
Owners Manual
Page 45
... any shifting problems. Belt Life To extend belt life, use low forward gear in park and lock the parking brake. Whenever the ATV is important to depress the brake. To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is located on the right side of the vehicle directly above and forward of the engine. To shift into high or park. H L N R P CAUTION Shifting gears with the engine idling, move...
... any shifting problems. Belt Life To extend belt life, use low forward gear in park and lock the parking brake. Whenever the ATV is important to depress the brake. To change gears, stop the vehicle, and with the engine speed above idle or while the vehicle is located on the right side of the vehicle directly above and forward of the engine. To shift into high or park. H L N R P CAUTION Shifting gears with the engine idling, move...
Owners Manual
Page 46
... switch is turned off . Always switch to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions where front wheel drive may be turned on the right handlebar. When the rear wheels regain traction, the front gearcase will automatically engage any time the rear wheels lose traction. Once enabled, the AWD remains enabled until the rear wheels regain traction. If the rear wheels are at all times...
... switch is turned off . Always switch to AWD while the rear wheels have traction or are spinning, release the throttle before getting into conditions where front wheel drive may be turned on the right handlebar. When the rear wheels regain traction, the front gearcase will automatically engage any time the rear wheels lose traction. Once enabled, the AWD remains enabled until the rear wheels regain traction. If the rear wheels are at all times...
Owners Manual
Page 48
... to protect the electrical system. This warning usually indicates that the transmission switch needs repair. 2. Driving at idle and high electrical load (lights, cooling fan, accessories) is applied. It can, however, also indicate that the ATV is being operated at an RPM too low to your Polaris dealer for 2.5 seconds at start-up. 46 Hour Meter 4. FEATURES Instrument Cluster Rider Information Center The rider information center is located in...
... to protect the electrical system. This warning usually indicates that the transmission switch needs repair. 2. Driving at idle and high electrical load (lights, cooling fan, accessories) is applied. It can, however, also indicate that the ATV is being operated at an RPM too low to your Polaris dealer for 2.5 seconds at start-up. 46 Hour Meter 4. FEATURES Instrument Cluster Rider Information Center The rider information center is located in...
Owners Manual
Page 53
... engine. Fill the fuel tank with vehicle operation and handling. 4. Add oil if necessary to familiarize yourself with gasoline. Drive slowly at sustained idle. 5. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Pull only light loads. 7. CAUTION Excessive heat build-up during the first three hours of a new engine will damage close-fitted engine parts. We recommend the use of Polaris...
... engine. Fill the fuel tank with vehicle operation and handling. 4. Add oil if necessary to familiarize yourself with gasoline. Drive slowly at sustained idle. 5. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Pull only light loads. 7. CAUTION Excessive heat build-up during the first three hours of a new engine will damage close-fitted engine parts. We recommend the use of Polaris...
Owners Manual
Page 55
... in neutral and lock the parking brake. 2. The choke can cause loss of five seconds, releasing the key when the vehicle starts. Vary the engine RPM slightly with the throttle to allow proper engine warm-up . Allow the engine to engage the starter. OPERATION Starting the Engine Starting a Cold Engine WARNING Engine exhaust contains poisonous carbon monoxide and can be adjusted gradually, depending on how much choke is needed for starting. Never run...
... in neutral and lock the parking brake. 2. The choke can cause loss of five seconds, releasing the key when the vehicle starts. Vary the engine RPM slightly with the throttle to allow proper engine warm-up . Allow the engine to engage the starter. OPERATION Starting the Engine Starting a Cold Engine WARNING Engine exhaust contains poisonous carbon monoxide and can be adjusted gradually, depending on how much choke is needed for starting. Never run...
Owners Manual
Page 57
... Cargo 2/3 1/3 Your ATV has been designed to maintain stable driving conditions. Maximum Towing Capacities Maximum trailer weight - 1500 (680 kg) on level ground only, with cargo. Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities specified in your owner's manual and on the rear rack) and mounted as low as possible. on a grade steeper than 15°...
... Cargo 2/3 1/3 Your ATV has been designed to maintain stable driving conditions. Maximum Towing Capacities Maximum trailer weight - 1500 (680 kg) on level ground only, with cargo. Always read and understand the load distribution warning labels on the vehicle, and never exceed the weight capacities specified in your owner's manual and on the rear rack) and mounted as low as possible. on a grade steeper than 15°...
Owners Manual
Page 58
... front rack. S DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Stability and maneuverability may require backing downhill. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions. OPERATION Hauling Cargo WARNING Hauling cargo improperly can create unstable operating conditions, which could result in loss of control of control or brake instability...
... front rack. S DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Stability and maneuverability may require backing downhill. Avoid terrain or situations that extend over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions. OPERATION Hauling Cargo WARNING Hauling cargo improperly can create unstable operating conditions, which could result in loss of control of control or brake instability...
Owners Manual
Page 75
.... 100 hrs. 200 hrs. 300 hrs. 12 months 12 months 12 months 12 months 12 months 12 months 24 months 36 months Radiator Cooling system hoses Spark arrestor J Clutches (drive and driven) Engine mounts J Brake fluid J Front wheel bear- adjust as dirty or wet conditions L Emission Control System Service (California) J Dealer service item 73 replace as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor; lube Inspect; clean Inspect...
.... 100 hrs. 200 hrs. 300 hrs. 12 months 12 months 12 months 12 months 12 months 12 months 24 months 36 months Radiator Cooling system hoses Spark arrestor J Clutches (drive and driven) Engine mounts J Brake fluid J Front wheel bear- adjust as dirty or wet conditions L Emission Control System Service (California) J Dealer service item 73 replace as needed Check for leaks at tank cap, lines, fuel valve, filter, pump and carburetor; lube Inspect; clean Inspect...
Owners Manual
Page 82
...gear selector in good condition. 11. Reinstall the drain plug and torque to skin. Using an oil filter wrench, turn . 12. Dispose of fresh engine oil. Place the vehicle on drain plug and crankcase should be clean and free of Polaris Premium 4 synthetic oil. 13. Stop the engine. 3. lbs. (19 Nm). 8. Do not allow hot oil to three minutes until the filter gasket...Start the engine and let it idle for one to drain completely. 6. Re-check the oil level on the dipstick and add oil as necessary to bring the level to make sure the o-ring is in neutral and set the parking brake...
...gear selector in good condition. 11. Reinstall the drain plug and torque to skin. Using an oil filter wrench, turn . 12. Dispose of fresh engine oil. Place the vehicle on drain plug and crankcase should be clean and free of Polaris Premium 4 synthetic oil. 13. Stop the engine. 3. lbs. (19 Nm). 8. Do not allow hot oil to three minutes until the filter gasket...Start the engine and let it idle for one to drain completely. 6. Re-check the oil level on the dipstick and add oil as necessary to bring the level to make sure the o-ring is in neutral and set the parking brake...
Owners Manual
Page 93
.... Turning the screw in your area. 91 Place the transmission in gear with the parking brake applied. 3. MAINTENANCE AND LUBRICATION Adjustments Carburetor/Idle RPM If the engine idle speed is calibrated at the factory for optimal performance at altitudes ranging from your Polaris dealer, are favorable, the carburetor can be made to allow more information about jetting the ATV for conditions in (clockwise) will lower...
.... Turning the screw in your area. 91 Place the transmission in gear with the parking brake applied. 3. MAINTENANCE AND LUBRICATION Adjustments Carburetor/Idle RPM If the engine idle speed is calibrated at the factory for optimal performance at altitudes ranging from your Polaris dealer, are favorable, the carburetor can be made to allow more information about jetting the ATV for conditions in (clockwise) will lower...
Owners Manual
Page 111
... with a chamois to the wheel bearings, transmission seals, body panels, brakes and warning labels. CAUTION 109 Avoid the use of Polaris-recommended products. Rinse with water frequently and dry with any water that may have entered the engine or exhaust system. NOTE: If warning and safety labels are damaged, contact your ATV can also extend the life of mild soap and water. NOTE: Grease all zerk...
... with a chamois to the wheel bearings, transmission seals, body panels, brakes and warning labels. CAUTION 109 Avoid the use of Polaris-recommended products. Rinse with water frequently and dry with any water that may have entered the engine or exhaust system. NOTE: If warning and safety labels are damaged, contact your ATV can also extend the life of mild soap and water. NOTE: Grease all zerk...
Owners Manual
Page 115
... fouled plugs or foreign material in neutral, advance the throttle to low am- Use low range only. Shift the transmission to engage clutch. Clutch malfunction. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in mud or snow. Driving at low RPM or Drive at a higher speed or use low range or dismount the ATV (after first applying the park brake) and perform the K-turn...
... fouled plugs or foreign material in neutral, advance the throttle to low am- Use low range only. Shift the transmission to engage clutch. Clutch malfunction. TROUBLESHOOTING Drive Belt and Cover Problems Possible Cause Driving the ATV onto a pickup or tall trailer in mud or snow. Driving at low RPM or Drive at a higher speed or use low range or dismount the ATV (after first applying the park brake) and perform the K-turn...
Owners Manual
Page 120
SPECIFICATIONS SPORTSMAN 600 Gross Vehicle Weight Fuel Capacity Hitch Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1240 lbs/563kgs 4.75 gallons/17.98 liters 1500 lbs/681kgs 150 lbs/68.1 ...
SPECIFICATIONS SPORTSMAN 600 Gross Vehicle Weight Fuel Capacity Hitch Towing Capacity Hitch Tongue Capacity Front Rack Capacity Rear Rack Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type 1240 lbs/563kgs 4.75 gallons/17.98 liters 1500 lbs/681kgs 150 lbs/68.1 ...
Owners Manual
Page 122
SPECIFICATIONS SPORTSMAN 700 Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type * Based on EU Directive 76/432/EC 1240 lbs/...
SPECIFICATIONS SPORTSMAN 700 Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug / Gap Lubrication System Driving System Type * Based on EU Directive 76/432/EC 1240 lbs/...
Owners Manual
Page 126
... repair Polaris ATVs. Damage resulting from state to perform warranty service. We recommend the use of non-recommended lubricants may use your dealer require any Polaris Servicing Dealer to state. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This warranty gives you specific legal rights, and you may not be covered by warranty. 124 HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service...
... repair Polaris ATVs. Damage resulting from state to perform warranty service. We recommend the use of non-recommended lubricants may use your dealer require any Polaris Servicing Dealer to state. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This warranty gives you specific legal rights, and you may not be covered by warranty. 124 HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service...
Owners Manual
Page 127
... A Accessories ...69 Adjustments ...86-95 Age Restrictions ...11 Air Filter Service ...96 All Wheel Drive ...44 Automatic Transmission ...43 Auxiliary Brake ...87 AWD ...44 E Electrical Switches ...Engaging Front Gearcase ...Engine Cooling System ...Engine Oil Check ...Engine Stop Switch ...Equipment Modifications ...36 44 85 79 36 15 F FEATURES ...44-49 Filter Systems ...96 Front Gearcase Oil Change ...82 Front Gearcase Oil Check ...82 Front Wheel Hub Tightening ...95 Fuel Filter ...42 Fuel Safety ...50 Fuel Tank ...42 Fuel Valve ...42 B Battery ...106-108 Battery Fluid ...106 Battery...
... A Accessories ...69 Adjustments ...86-95 Age Restrictions ...11 Air Filter Service ...96 All Wheel Drive ...44 Automatic Transmission ...43 Auxiliary Brake ...87 AWD ...44 E Electrical Switches ...Engaging Front Gearcase ...Engine Cooling System ...Engine Oil Check ...Engine Stop Switch ...Equipment Modifications ...36 44 85 79 36 15 F FEATURES ...44-49 Filter Systems ...96 Front Gearcase Oil Change ...82 Front Gearcase Oil Check ...82 Front Wheel Hub Tightening ...95 Fuel Filter ...42 Fuel Safety ...50 Fuel Tank ...42 Fuel Valve ...42 B Battery ...106-108 Battery Fluid ...106 Battery...
Owners Manual
Page 128
INDEX M Main Switch ...36 MAINTENANCE AND LUBRICATION ...69-112 Maintenance Record ...74 Making Turns ...58 Master Cylinder ...39 Maximum Towing Capacities ...55 S Sidehilling ...61 Spark Arrestor ...103 Spark Plug Replacement ...101 Spark Plugs ...101 SPECIFICATIONS ...118-121 Starting a Cold Engine ...53 Starting a Warm Engine ...54 Starting the Engine ...53-54 Steering Assembly ...89 Storage ...109-112 Storage Tips ...110-112 N NOISE EMISSION CONTROL SYSTEM ...68 O Odometer ...47 Oil Change ...79-80 Oil Filter Change ...79-80 OPERATION ...50-67 Operator Safety ...11...
INDEX M Main Switch ...36 MAINTENANCE AND LUBRICATION ...69-112 Maintenance Record ...74 Making Turns ...58 Master Cylinder ...39 Maximum Towing Capacities ...55 S Sidehilling ...61 Spark Arrestor ...103 Spark Plug Replacement ...101 Spark Plugs ...101 SPECIFICATIONS ...118-121 Starting a Cold Engine ...53 Starting a Warm Engine ...54 Starting the Engine ...53-54 Steering Assembly ...89 Storage ...109-112 Storage Tips ...110-112 N NOISE EMISSION CONTROL SYSTEM ...68 O Odometer ...47 Oil Change ...79-80 Oil Filter Change ...79-80 OPERATION ...50-67 Operator Safety ...11...