2004 Polaris Kingpin Problems and Repair Information
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Popular 2004 Polaris Kingpin Manual Pages
Owners Manual - Page 10
... 61. Do not exceed the gross vehicle weight rating (see the specifications section, beginning on page 152, or the certification label on -road use with one rider and one passenger, or carrying weight exceeding the maximum weight rating can result in serious engine damage. S In the first 500 miles, operate the motorcycle according to...
Owners Manual - Page 11
... your skills and limits, and ride within them. S If your motorcycle operates abnormally, correct the problem immediately (see the VICTORY Service Manual or contact your awareness and judgment. They can cause drowsiness, loss of coordination and loss of repairs and threaten your safety.
9 Fatigue, alcohol and drugs can also affect your authorized VICTORY dealer...
Owners Manual - Page 16
... includes body weight, all of this manual (beginning on page 152) or the certification label on apparel. Exceeding the weight rating can reduce stability and handling and could cause loss of the motorcycle, the operator and the passenger. Refer to the specifications section of its fluids, any accessories and their contents, and any...
Owners Manual - Page 18
... not exceed the maximum cargo weight limit of gravity can damage the engine. Changing the center of any accessories. S Never mount anything but Victory approved accessories to the motorcycle. SAFETY
Carrying Cargo
Use the following guidelines when attaching cargo or accessories to the highway bar.
16 Such items can also block air flow to...
Owners Manual - Page 19
...Place the transmission in each . Secure the rear of control.
Do not tow the motorcycle with original equipment or accessory saddlebags: S...vehicle weight rating. S Do not exceed the maximum cargo weight limit of control. Depending on the truck or trailer, as towing will impair the motorcycle's steering and handling, which can make the motorcycle unstable and cause loss of the fuel...
Owners Manual - Page 21
...
Because VICTORY cannot test and make specific recommendations concerning every accessory or combination of accessories sold, the operator is either leaned or in a vertical position. - An electrical failure could result and cause hazardous loss of engine power or lights or damage to operate controls. - S Do not install electrical accessories that it does not: - Reduce ground...
Owners Manual - Page 23
.... Use only an approved replacement tire and see the VICTORY Service Manual or contact your authorized VICTORY Dealer for fork oil or shock absorber fluid leaks. To repair steering or suspension system wear or damage, see the VICTORY Service Manual or your authorized VICTORY Dealer.
21 Operating the motorcycle without performing periodic maintenance can make the motorcycle...
Owners Manual - Page 25
... or Polaris Industries. However, NHTSA cannot become involved in individual problems between you, your vehicle has a defect that a safety defect exists in addition to : NHTSA US Department of vehicles, it finds that could result in a crash or cause injury or death, you may order a recall and remedy campaign. To contact NHTSA, or obtain other...
Owners Manual - Page 39
.... A red line on the gauge indicates maximum safe engine RPM. Excessive RPM could cause engine damage or failure that could result in revolutions per minute (RPM). The tachometer reports current engine speed in you losing control of the motorcycle.
1
37 INSTRUMENTS, FEATURES AND CONTROLS
Tachometer (Accessory)
An accessory tachometer (1) is available through your VICTORY dealer.
Owners Manual - Page 40
... neutral indicator illuminates when the transmission is in neutral, and the ignition key is ON.
1 2 3
Headlamp High Beam Indicator (2)
The headlamp high beam indicator illuminates when the headlamp switch is set to illuminate as long as possible.
38
This demonstrates that the indicator is not running , a serious engine problem may exist. Caution
If...
Owners Manual - Page 43
... and cancels the turn signals, push the switch to the left; Notice The motorcycle is equipped with a clutch interlock switch that prevents the engine from starting when the transmission is in the centered position.
to activate the right turn signals, push the switch in toward the handlebar. For smooth clutch operation, pull...
Owners Manual - Page 45
... Lever
The front brake lever is disengaged. For complete engine starting procedures, see Braking, page 70.
43 Right Handlebar Controls
Starter Button (3)
INSTRUMENTS, FEATURES AND CONTROLS
The starter button works only when the engine stop/run switch is in the RUN position and the transmission is in various riding conditions, see Starting the...
Owners Manual - Page 50
...pressure indicator should illuminate until the engine is in the ON position, the taillight and the license plate light should illuminate. If the transmission is started. Headlamp
Check the ... equipment portion of the pre-operation check. PRE-OPERATION CHECK
Check Electrical Equipment
To perform a pre-operation check on . taillight brightness should increase.
48
The headlamp brightness ...
Owners Manual - Page 52
...step 1 and step 2 each time you adjust the oil level.
1
2
3
WARNING
1. Operating the engine with the oil level above the ADD mark and below the ADD mark. Remove the dipstick again and ... oil level. 5. Remove the oil fill cap/dipstick (1) and wipe the dipstick clean. With the transmission in loss of only VICTORY brand Semi-Synthetic 20W-40 Motor Oil or equivalent. 1. Oil Fill Cap...
Owners Manual - Page 64
... at the required mileage point helps the engine maintain top performance for its entire service life. Initial maintenance includes servicing all adjustments, tightening all fasteners, and changing engine oil. Caution
If engine trouble should be performed by an authorized VICTORY dealer. Vary the engine speed of the motorcycle. At 500 miles (800 kilometers) S Perform initial maintenance as...
Owners Manual - Page 68
... N 4 5
Heel / Toe Shift Pedal Forced shifting (shifting without the clutch disengaged) may damage the engine, transmission and drive train, causing loss of control of the pedal with your toe. HEEL / TOE SHIFT PEDAL:...Photo) Shift to a lower gear, depress the front pedal with a five-speed transmission. With the ignition switch set to shift gears. OPERATION
Shifting Gears WARNING
The ...
Owners Manual - Page 77
... at the required mileage point helps the engine maintain top performance for each component listed in the table, refer to the instructions in this manual to help keep your motorcycle in dusty or other adverse conditions, perform the required maintenance more frequently to record information about maintenance performed on maintenance operations for its entire service life. Use...
Owners Manual - Page 102
...engine RPM increases when bars are turned, re-check throttle cable and fast idle cable adjustments, cable condition, and routing. If problem...fuel tank (page 98). 3. Tighten the adjuster jam nut securely and reinstall the fuel tank and operator's seat. 6. Specification: 3-6mm, 1/8-1/4 in NEUTRAL. 7. MAINTENANCE
Fast Idle Lever and Cable
1. Start the engine and let it idle with transmission...
Owners Manual - Page 120
... bright white deposits, sooty black deposits, or with damaged insulators or electrodes can indicate engine problems. If these conditions exist, or if the condition of one plug is at room ... spark plug boot (Page 31). 3. Make sure the engine is markedly different from the other, see the VICTORY Service Manual or an authorized VICTORY dealer for assistance. 1. Electrode Bridge Type: ...
Owners Manual - Page 145
... are responsible for presenting your motorcycle to a VICTORY dealer as soon as a problem exists. The warranty repairs should contact VICTORY Motorcycle Division, Polaris Sales Inc., P.O. or 5 (five) years from defects in your motorcycle or part has failed due to ensure the performance of all applicable regulations of receipts or for the lack of the...
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