2004 Polaris Touring Problems and Repair Information
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Popular 2004 Polaris Touring Manual Pages
Owners Manual - Page 2
... to cause cancer and birth defects or other reproductive harm.
PROPOSITION 65 WARNING
Snowmobile engines discharge fuel and exhaust, which contain chemicals known to the State of California to follow all of the instructions and safety..., onto the snow on all product labels. Read, understand, and follow the safety precautions could result in this manual and on which they operate.
Owners Manual - Page 5
... (ASLs) We believe Polaris sets a standard of your service needs during, and after, the warranty period. Your manual contains instructions for purchasing a Polaris vehicle, and welcome to your dealership for all of excellence for all utility and recreational vehicles manufactured in the world today. Have your accessories and clothing delivered right to follow the instructions and...
Owners Manual - Page 6
... ...51
This section explains procedures that should be performed before riding.
This section explains how to solving problems. This section outlines specific warranty information. This section describes safe vehicle operation and identifies warning decals and their locations. ...of your snowmobile's regular maintenance.
This section explains proper engine break-in the owner's manual.
Owners Manual - Page 12
... parts of the track. Be alert when riding, and remain properly seated to check its operation.
10 Never attempt adjustments with the engine running. We recommend having your dealer perform track service and alignment procedures. A loose track or flying debris could cause serious personal injury or death. Serious injuries may result if hands...
Owners Manual - Page 20
... service the clutches. The clutch is dynamically balanced before attempting to the engine may disrupt this manual to put the machine into motion, but always operate within safety limits and, on the snowmobile are thoroughly inspected by your dealer at high speeds.
Apply the throttle with enough authority to ensure that rotates at specific mileage...
Owners Manual - Page 24
... on the snowmobile carefully. Do not attempt adjustment with drive belt removed. Never service clutches yourself -
Read and follow the instructions of liquid cooled models:
WARNING Do... not operate above 40 mph with this manual differ from the decals on your Polaris dealer to release cap. 13 PSI
22
Never run engine with engine running.
Press down and turn to purchase...
Owners Manual - Page 30
... and special feature controls are equipped with all special features. Not all models come with special features. Fuel Filler Cap Ignition Switch Accessory Plug Brake Lever Electronic Fuel Gauge Speedometer Tachometer Electric Shock Control Gauge Engine Stop Switch Throttle Control Hood Hold Down Straps Recoil Starter Handle Choke Headlight Dimmer Switch Park Brake Lock...
Owners Manual - Page 51
...warranties...result in center cooler damage or damage to avoid excessive wear. Accessories
THE PERFECT FIT
Use only Polaris traction products on your dealer for...result in the tunnel to the tunnel. Use of the spec to the wear strip. Maintain track tension on studded ...may require grinding protruding stud bolts flush to obtain proper vehicle control on the tight side of studs longer than the...
Owners Manual - Page 52
...traction accessories. Lack of tunnel 2. Refer to your Owner's Manual Supplement to determine if your dealer for more information. Top of clearance may result in damage to heat exchangers.
50 THE PERFECT FIT
Accessories
Wear...are available. See your dealer's studding chart for a specific stud length. Wear strip 3. Several wear strips are manufactured with tunnel wear strips or wear ...
Owners Manual - Page 53
... does not function smoothly, DO NOT start the engine.
Have the throttle serviced immediately. Your snowmobile is critical. Throttle Safety Switch
Test the throttle safety ...the Engine
PRE-RIDE INSPECTIONS
WARNING
Worn, damaged, or malfunctioning components may cause serious injury or death. Before starting the engine. Read and Understand Your Owner's Manual
Read the Owner's Manual ...
Owners Manual - Page 56
... on ice or poor lubrication conditions voids the track warranty. Operating the snowmobile with the hood open or removed.
54 Check for damage before using the vehicle.
Track Inspection
WARNING
Always inspect the track for Securely Latched Hood
The hood of Steering System
Manually turn the skis completely to the right and to...
Owners Manual - Page 69
... throttle safety switch disconnected. Visually inspect the throttle cable and carburetor(s) to determine what caused the safety switch to an authorized Polaris dealer for service. If the engine doesn't start, take the snowmobile to activate. 3. The lever and cable must be disconnected from starting procedures. 5. DO NOT continue to the idle position...
Owners Manual - Page 95
... that the coolant maintains its release position. 5.
A 3. This service must be added. Bleeding the Cooling System
If the pressure cap needs...the pressure cap and add coolant to check the coolant when he performs the fall tune-up , in the coolant bottle, bleed the...the cooling system or remove the pressure cap when the engine is cold. Fill the coolant bottle with the lever lock...
Owners Manual - Page 123
...Engine and Carburetor Protection
Using a fuel stabilizer and topping off the fuel tank eliminates the need to an approved fuel container using a siphon pump. Transfer unused fuel from the fuel tank to drain the fuel system. Wait one to two minutes and perform... Polaris injector oil into the spark plug hole. 6. Rotate the engine slowly, watching the piston until it's at bottom dead center (BDC...
Owners Manual - Page 129
... clutch to move Transmission in two-cycle engine repair, see your dealer if technical problems arise. SEE YOUR DEALER.
SEE YOUR DEALER. Engine Troubleshooting
TROUBLESHOOTING
CAUTION:...spec
Replace drive belt. SEE YOUR DEALER. Clean and polish stationary shaft hub. Inspect movable sheaves for wear and free operation. broken
127 SEE YOUR DEALER. Drive belt turns over
Engine...
Owners Manual - Page 131
... pump. See second item under "Probable Cause" of power). SEE YOUR DEALER. Disconnect hose and drain about 1/2 cup. Fuel flow should be added to non-ethanol fuel at all times for spark; SEE YOUR DEALER. (Deicer/isopropyl should be necessary to change power output. Ice in loss of "Engine continually backfires". This indicates a major engine problem...
Owners Manual - Page 135
... and serial number of your snowmobile and its engine. Length of time and conditions of trouble experienced 2. Polaris warranty will provide all dealerships with Polaris policies and ...this manual.
Service And Warranty Information
WARRANTY
Obtaining Service and Warranty Assistance
Read and understand the service data and the Polaris warranty information contained in this manual....
Owners Manual - Page 137
... not be covered by warranty.
135 This warranty gives you specific legal rights, and you must take it to a Polaris dealer authorized to perform warranty service. Engine Oil
1. We recommend the use of transportation to and from the dealer is needed.
How to Obtain Warranty Service
If your snowmobile requires warranty service, you may also have other warranty terms will contact...
Owners Manual - Page 139
... caused by a defective engine component. Coverage on all warranties/service contracts.
S Damage caused by the failure of other components of the warranty registration form. S Piston seizures, unless caused by improper fuel or oil. S Gearcases and transmissions are intake and exhaust manifolds excluding paint coverage. Consumer Exclusions
S Each repair visit after the...
Owners Manual - Page 140
...within the country where your vehicle was purchased, you have not followed the procedure set out above, your vehicle to perform the warranty repair. You must be covered... vehicle was purchased, Warranty or Service Bulletin repairs may also be denied. WARRANTY
Exported Vehicles
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF...
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