Owners Manual
Page 13
... and water, a signaling mirror, a means of Spark Plugs STow Rope SExtra Oil SFuel Deicer SWinter Survival Kit STrail Map SOwner's Manual SFirst Aid Kit 11 Survival Preparation For your snowmobile at all times: SSpare Drive Belt SExtra Set of building a fire, and a two-way radio or cellular telephone. For added protection, carry the following items on the running boards, and comfortably positioned for proper control. Always...
... and water, a signaling mirror, a means of Spark Plugs STow Rope SExtra Oil SFuel Deicer SWinter Survival Kit STrail Map SOwner's Manual SFirst Aid Kit 11 Survival Preparation For your snowmobile at all times: SSpare Drive Belt SExtra Set of building a fire, and a two-way radio or cellular telephone. For added protection, carry the following items on the running boards, and comfortably positioned for proper control. Always...
Owners Manual
Page 20
... your dealer at high speeds. All clutch service must be performed by your dealer. See Starting a Cold Engine on the snowmobile are removed. Maneuverability will change for lighter operators or machines designed to service the clutches. Clutches Do not attempt to carry a load or a passenger. Follow the recommended maintenance program outlined beginning on page 73 of body weight. The clutch is achieved by shifting of this precision...
... your dealer at high speeds. All clutch service must be performed by your dealer. See Starting a Cold Engine on the snowmobile are removed. Maneuverability will change for lighter operators or machines designed to service the clutches. Clutches Do not attempt to carry a load or a passenger. Follow the recommended maintenance program outlined beginning on page 73 of body weight. The clutch is achieved by shifting of this precision...
Owners Manual
Page 22
... from the ignition. 20 S Be courteous to avoid accidents. S Remove the key from the course. Even seasoned drivers should spend some time getting the feel for this kind of your operating experience. Always start on a smooth, level area to see if they take a snowmobile safety course. The seat and suspension of use your speed. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently...
... from the ignition. 20 S Be courteous to avoid accidents. S Remove the key from the course. Even seasoned drivers should spend some time getting the feel for this kind of your operating experience. Always start on a smooth, level area to see if they take a snowmobile safety course. The seat and suspension of use your speed. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently...
Owners Manual
Page 33
... the ride. Shock Absorber Components 1. 2. 3. 4. 5. The bumper will be affected. THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment before making adjustments to check alignment. To determine if your dealer, as the camber adjustment may also be seated at the top of the shocks with occasional light bottoming. Retainer Shock Rod Jounce Bumper Body Threaded Spring Preload Adjuster Nut...
... the ride. Shock Absorber Components 1. 2. 3. 4. 5. The bumper will be affected. THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment before making adjustments to check alignment. To determine if your dealer, as the camber adjustment may also be seated at the top of the shocks with occasional light bottoming. Retainer Shock Rod Jounce Bumper Body Threaded Spring Preload Adjuster Nut...
Owners Manual
Page 57
... mirrors so they can devote your full attention to stop the engine. There's always the possibility of some sideways vehicle movement, of applying a little more throttle than intended, or of bystanders. Push down to operating the snowmobile. 55 If the surrounding area is not engaged before you start the engine. Start the Engine and Check PRE-RIDE INSPECTIONS n Transmission...
... mirrors so they can devote your full attention to stop the engine. There's always the possibility of some sideways vehicle movement, of applying a little more throttle than intended, or of bystanders. Push down to operating the snowmobile. 55 If the surrounding area is not engaged before you start the engine. Start the Engine and Check PRE-RIDE INSPECTIONS n Transmission...
Owners Manual
Page 69
... and loss of control, which could result in serious injury or death. Throttle Lever OPERATION WARNING An improperly functioning throttle lever may cause the safety switch to activate, preventing the engine from the wire harness. If the throttle lever operates properly, turn the ignition switch on and go through normal starting . If this occurs, return the machine to an authorized Polaris dealer for service as soon...
... and loss of control, which could result in serious injury or death. Throttle Lever OPERATION WARNING An improperly functioning throttle lever may cause the safety switch to activate, preventing the engine from the wire harness. If the throttle lever operates properly, turn the ignition switch on and go through normal starting . If this occurs, return the machine to an authorized Polaris dealer for service as soon...
Owners Manual
Page 70
... snowmobile in the event of brakes and/or fire, resulting in brake failure. 68 SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All WARNING Excessive or repetitive use of brakes for high speed stops will cause an overheated brake system.
... snowmobile in the event of brakes and/or fire, resulting in brake failure. 68 SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All WARNING Excessive or repetitive use of brakes for high speed stops will cause an overheated brake system.
Owners Manual
Page 74
...: Polaris has accessory covers and track stands available to fit all models. Only a stiff metal pole connecting the towed object and the tow hitch on the towed snowmobile to operate the brake and steering when necessary. Braking distances increase when towing loads. Slow down to maintain control of vehicle with the rear of the snowmobile or other objects, resulting in serious damage to the engine and drive...
...: Polaris has accessory covers and track stands available to fit all models. Only a stiff metal pole connecting the towed object and the tow hitch on the towed snowmobile to operate the brake and steering when necessary. Braking distances increase when towing loads. Slow down to maintain control of vehicle with the rear of the snowmobile or other objects, resulting in serious damage to the engine and drive...
Owners Manual
Page 76
... miles (1600 km) See Page Check brake operation and adjustment Test engine stop switch Test tether strap Test throttle safety switch Throttle lever operation Check operation of headlights, taillight, brakelight Check park brake function Secure hood Check track alignment Steering arm and tie rod ends Throttle cable condition Coolant level Battery fluid level Check track tension Check chaincase oil level Check gearcase oil level Check drive chain tension Check drive belt condition Check and tighten loose suspension mounting bolts...
... miles (1600 km) See Page Check brake operation and adjustment Test engine stop switch Test tether strap Test throttle safety switch Throttle lever operation Check operation of headlights, taillight, brakelight Check park brake function Secure hood Check track alignment Steering arm and tie rod ends Throttle cable condition Coolant level Battery fluid level Check track tension Check chaincase oil level Check gearcase oil level Check drive chain tension Check drive belt condition Check and tighten loose suspension mounting bolts...
Owners Manual
Page 77
... Grease center steering arm(s) Lubricate steering post support bracket and pivot (aerosol) Check cylinder base stud torque on all Polaris engines. (Specification: 32 ft. Maintenance Chart Item Weekly or before storage) Lubricate throttle cable Lubricate choke slide and cable Check clutch alignment and offset Check cooling system level, specific gravity Inspect oil filter and replace Inspect oil line condition Inspect fuel filter and replace Check brake fluid level Inspect fuel lines and replace Inspect exhaust system...
... Grease center steering arm(s) Lubricate steering post support bracket and pivot (aerosol) Check cylinder base stud torque on all Polaris engines. (Specification: 32 ft. Maintenance Chart Item Weekly or before storage) Lubricate throttle cable Lubricate choke slide and cable Check clutch alignment and offset Check cooling system level, specific gravity Inspect oil filter and replace Inspect oil line condition Inspect fuel filter and replace Check brake fluid level Inspect fuel lines and replace Inspect exhaust system...
Owners Manual
Page 87
...(s). Spark Plug Removal and Replacement 1. Torque to the Owner's Manual Supplement or see your dealer. 1. WARNING A hot exhaust system and engine can often cause a spark plug to appear too dark or too light in the tool pouch, rotate the spark plug counterclockwise to remove. 3. The electrodes are not worn. NOTE: The tip should be few combustion deposits. A damp oil film covers the firing end. Install spark plug cap. 1 85...
...(s). Spark Plug Removal and Replacement 1. Torque to the Owner's Manual Supplement or see your dealer. 1. WARNING A hot exhaust system and engine can often cause a spark plug to appear too dark or too light in the tool pouch, rotate the spark plug counterclockwise to remove. 3. The electrodes are not worn. NOTE: The tip should be few combustion deposits. A damp oil film covers the firing end. Install spark plug cap. 1 85...
Owners Manual
Page 96
..., air lock or engine damage may result. Surge Tank Models 1. Add coolant to the coolant bottle to purge any trapped air. 6. If they 'll be periodically inspected or replaced. Most cooling systems are equipped with properly mixed coolant to aid in the bleeding. 8. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Remove the pressure cap and fill the coolant bottle with a filter...
..., air lock or engine damage may result. Surge Tank Models 1. Add coolant to the coolant bottle to purge any trapped air. 6. If they 'll be periodically inspected or replaced. Most cooling systems are equipped with properly mixed coolant to aid in the bleeding. 8. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Remove the pressure cap and fill the coolant bottle with a filter...
Owners Manual
Page 123
... in the cylinder. Extended Storage MAINTENANCE Engine and Carburetor Protection Using a fuel stabilizer and topping off the fuel tank eliminates the need to an approved fuel container using a siphon pump. If you prefer to drain the fuel tank, use fuel after storage. 2. Remove the spark plug(s). 4. See page 126 for the part numbers of Polaris injector oil into the spark plug hole. 6. Be sure wiring harness is tilted rearward. 3. Battery Always...
... in the cylinder. Extended Storage MAINTENANCE Engine and Carburetor Protection Using a fuel stabilizer and topping off the fuel tank eliminates the need to an approved fuel container using a siphon pump. If you prefer to drain the fuel tank, use fuel after storage. 2. Remove the spark plug(s). 4. See page 126 for the part numbers of Polaris injector oil into the spark plug hole. 6. Be sure wiring harness is tilted rearward. 3. Battery Always...
Owners Manual
Page 135
... units to assist you. Length of time and conditions of trouble experienced 2. Service And Warranty Information WARRANTY Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty information contained in this manual. Model number 6. B. In addition to record the identification numbers of stolen machines. 2. Contact your snowmobile and its engine. When contacting us about parts, service, or warranty, always provide the...
... units to assist you. Length of time and conditions of trouble experienced 2. Service And Warranty Information WARRANTY Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris warranty information contained in this manual. Model number 6. B. In addition to record the identification numbers of stolen machines. 2. Contact your snowmobile and its engine. When contacting us about parts, service, or warranty, always provide the...
Owners Manual
Page 137
... ONE YEAR WARRANTY PERIOD. Please work with controlling state law. Mixing oil brands or using non-recommended oil may not be covered by warranty. 135 If any warranty issues. Damage resulting from state to resolve any of the above limitation may use your dealer to state. When requesting warranty service you if inconsistent with your original selling dealer; WARRANTY Limitations of Polaris engine oil. 2. POLARIS FURTHER...
... ONE YEAR WARRANTY PERIOD. Please work with controlling state law. Mixing oil brands or using non-recommended oil may not be covered by warranty. 135 If any warranty issues. Damage resulting from state to resolve any of the above limitation may use your dealer to state. When requesting warranty service you if inconsistent with your original selling dealer; WARRANTY Limitations of Polaris engine oil. 2. POLARIS FURTHER...
Owners Manual
Page 138
... of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to perform the required vehicle PreDelivery Inspection, perform all applicable service bulletins and have been properly set up /delivery Rentals/Loss...
... of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to perform the required vehicle PreDelivery Inspection, perform all applicable service bulletins and have been properly set up /delivery Rentals/Loss...
Owners Manual
Page 139
... proof of standard warranty coverage is subject to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. Gaskets are covered, as are covered. S Non wear related throttle body parts are intake and exhaust manifolds excluding paint coverage. Polaris Second Year Engine Service Contract WARRANTY Second Year Engine Service Contract is standard on Snow Check units is covered. The free Second Year Engine Service Contract is honored by Polaris in the owner's manual or Polaris updates. This...
... proof of standard warranty coverage is subject to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. Gaskets are covered, as are covered. S Non wear related throttle body parts are intake and exhaust manifolds excluding paint coverage. Polaris Second Year Engine Service Contract WARRANTY Second Year Engine Service Contract is standard on Snow Check units is covered. The free Second Year Engine Service Contract is honored by Polaris in the owner's manual or Polaris updates. This...
Owners Manual
Page 140
... department of the selling dealer's authorized location as your vehicle to perform the warranty repair. This policy does not apply to country. Upon residence verification, the servicing dealer will no longer be covered by an authorized Polaris dealer. Outside the Country where your vehicle was purchased: If you purchase a Polaris product from a private citizen outside of the country where...
... department of the selling dealer's authorized location as your vehicle to perform the warranty repair. This policy does not apply to country. Upon residence verification, the servicing dealer will no longer be covered by an authorized Polaris dealer. Outside the Country where your vehicle was purchased: If you purchase a Polaris product from a private citizen outside of the country where...
Owners Manual
Page 141
... Clutch and Drive System ...120 Clutch Center Distance ...107 Clutch Cover ...22 Clutch Guard ...17 Clutch System ...104 Clutch, Standard ...107 Clutch, TEAM ...107 Clutches ...18 Coil Springs, Edge 136 ...38 Cold Weather Drive-Away ...18 Controls and Linkage ...119 Coolant Level ...92 Coolant Mixture ...92 Cooling ...91 Coupler Greasing ...80 F Fall Tune-Up ...110 FEATURES ...28-29 Flushing the Cooling System ...93 Front Arm Mounting Holes, ETS ...42 Front Springs ...34 Front To Rear Coupling...
... Clutch and Drive System ...120 Clutch Center Distance ...107 Clutch Cover ...22 Clutch Guard ...17 Clutch System ...104 Clutch, Standard ...107 Clutch, TEAM ...107 Clutches ...18 Coil Springs, Edge 136 ...38 Cold Weather Drive-Away ...18 Controls and Linkage ...119 Coolant Level ...92 Coolant Mixture ...92 Cooling ...91 Coupler Greasing ...80 F Fall Tune-Up ...110 FEATURES ...28-29 Flushing the Cooling System ...93 Front Arm Mounting Holes, ETS ...42 Front Springs ...34 Front To Rear Coupling...
Owners Manual
Page 142
... S SAFETY ...8-27 Safety Decals and Locations ...22-27 Scissor Stop, Edge 136 ...38-40 Second Year Engine Service Contract 137 Service And Warranty Information . . 133 Shock Absorber Components ...31 Shock Damping ...32 Shock Spring Preload, Front ...33 Shock Valving ...34 Shock, Indy Select Rear, Edge 136 ...37 Signal Words ...8 Skag Replacement ...117 Ski Alignment ...114 Ski Skags ...117 N Noise ...6 Notes for Owners and Drivers ...5 O Oil ...64 Oil Filter ...89 Oil Injection System ...59 Oil...
... S SAFETY ...8-27 Safety Decals and Locations ...22-27 Scissor Stop, Edge 136 ...38-40 Second Year Engine Service Contract 137 Service And Warranty Information . . 133 Shock Absorber Components ...31 Shock Damping ...32 Shock Spring Preload, Front ...33 Shock Valving ...34 Shock, Indy Select Rear, Edge 136 ...37 Signal Words ...8 Skag Replacement ...117 Ski Alignment ...114 Ski Skags ...117 N Noise ...6 Notes for Owners and Drivers ...5 O Oil ...64 Oil Filter ...89 Oil Injection System ...59 Oil...