2006 Polaris Sportsman X2 500 EFI Problems and Repair Information

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Owners Manual - Page 3

WARNING The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. If you cannot locate this product contains chemicals known to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4

..., but information about major repairs is interested in this owner's manual. WELCOME Thank you for purchasing a Polaris vehicle, and welcome to your door! 1 Have your accessories and clothing delivered right to our world-wide family of your service needs during, and after, the warranty period. Many years of experience have gone into the engineering, design, and development...
Owners Manual - Page 11

...the side of losing control. Read Owner's Manual for braking when carrying cargo. Overloading or carrying tall, off-center, or unsecured loads will severely damage the engine. Loads should be centered, carried as low...OR DEATH. SAFETY F Safety Decals and Locations E G C D WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of this vehicle without pre-filter. 7172921 8 D
Owners Manual - Page 14

... injury, do not operate vehicle with guard removed. See your Owner's Manual. 7079780 TRAILER MAX WEIGHT: 1225 LBS. (557 KG) ON LEVEL GROUND HITCH MAX. Doing so can cause part failure, possible imbalance, and excessive engine RPM, which can result in AWD. DATE: VIN: THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR...
Owners Manual - Page 15

... be riding the ATV to take the ATV RiderCoursesm by calling ATV Enrollment Express at specific intervals. SAFETY Safety Training ATV safety training is a top priority for anyone under 16... you can take the ATV RiderCoursesm. Purchasers of your owner's manual. A Polaris ATV is included in your ATV. Know Your Vehicle As the operator of age to ensure that explain safe operating...
Owners Manual - Page 20

... for your ATV, and always maintain proper tire pressure. Reduce speed and follow proper procedures when operating over large obstacles, such as described in this manual for carrying cargo or towing. S Always... side if the ATV is pointed straight uphill. S Always use the size and type of accessories. S Always check for obstacles or people behind the ATV before operating in a new area....
Owners Manual - Page 50

... a higher RPM or connecting a battery charger will usually clear the warning. 6. AWD Indicator - Service Interval/Diagnostic Mode Indicator 5. This warning usually indicates that the ATV is applied. The segments of the fuel gauge show the level of the AWD system is activated. Check Engine Warning Indicator - This indicator serves two purposes. The word HOT displays...
Owners Manual - Page 68

... on the left . 5. Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. Leave the transmission in forward. 8. Restart the engine with the service brake, until the vehicle is pointing straight uphill. NOTE: If a passenger is on a Hill OPERATION 1. Lock the parking brake and remount the...
Owners Manual - Page 70

... take it to a dealer before starting it to your dealer at the first opportunity. 67 Have the vehicle serviced by your dealer for service before starting the engine. Perform the services outlined in water. NOTE: Avoid operating the vehicle through deep or fast-flowing water. Do not make sudden turns or stops, and do not make sudden...
Owners Manual - Page 75

... upward. 7. The cargo box could close unexpectedly and injure the driver. Place the transmission in the raised position. 72 WARNING If cargo weight is secured. 9. Lower the ...cause serious injury. Never operate this vehicle with the cargo box in the raised position can cause serious injury and damage to the vehicle. Secure the tailgate. The rear tires will also catch the rear of the...
Owners Manual - Page 79

... water as needed , check often if operating in wet conditions Inspect periodically Check terminals; MAINTENANCE Item Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. (whichever comes first) Hours Calendar Miles (Km) 10 H 20 H 25 H 25 H 25 H Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride...
Owners Manual - Page 80

... (1600) 1000 (1600) 1000 (1600) 1000 (1600) (if equipped) J Valve clearance E E J Fuel system/filter " Radiator (if applicable) (if applicable) " Cooling hoses " Engine mounts Exhaust muffler/ pipe J Spark plug E E J Ignition Timing " Wiring " Perform these services. 77 pressure test system yearly Perform a break-in oil change Inspect routing, condition Inspect; adjust Check for...
Owners Manual - Page 97

... affect vehicle handling and could cause an accident resulting in serious injury or death. Tire Tread Depth Always replace tires when tread depth is worn to 1/8″ (.3 cm) or less. Remove the wheel nuts and remove the wheel. 94 Wheel Removal 1. 2. 3. 4. MAINTENANCE WARNING Operating your ATV and in the owner's manual. All service must be performed...
Owners Manual - Page 105

Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. Move the ATV ...the footrests. 2. If it's impossible to take your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Turn the engine over several times using the electric start the engine. Check the air box for any water and dry it...
Owners Manual - Page 108

...severe injury or death. See your dealer for service as soon as outlined in place during operation...in the owner's manual. Allow the engine RPM to settle to idle speed, then shift the transmission to ensure the...engineering and testing has been conducted to the lowest available range. 4. Remove the drain plug and allow the water to your dealer as possible. 105 Take the vehicle...
Owners Manual - Page 113

...water. Do not allow the vehicle to run for free replacement... transmission seals, body panels, brakes and warning labels. MAINTENANCE Accessories ...Auxiliary power outlets provide 12V power for all zerk fittings immediately after washing, and allow these types of Polaris products. Polaris recommends washing the ATV by hand or with any water that have entered the engine...
Owners Manual - Page 121

... tanks of control and vehicle overturn. Always warm up a steep incline Driving at low RPM or low ground speed (at least 5 minutes. TROUBLESHOOTING Contact your Polaris dealer for fouled plug or foreign material in gas tank or fuel lines. The use of Warm the engine at approximately 3-7 MPH) Solution Shift transmission to prevent belt burning...
Owners Manual - Page 124

... control malfunction Other mechanical failure Overheated engine Solution Refuel Inspect and replace Replace with recommended fuel Inspect and clean or replace See your Polaris dealer See your Polaris dealer See your Polaris dealer Clean radiator screen and core Clean engine exterior See your Polaris dealer Set gap to specs or replace plug Check all...
Owners Manual - Page 129

... TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you may use your original selling dealer; however, you must present your dealer require any warranty issues. This warranty gives you specific legal rights,... 43 CFR 8340.1(c) for your dealer to perform warranty service. We recommend the use of Polaris engine oil for 1000 hours when subjected to state. SPARK ARRESTOR ...
Owners Manual - Page 135

... ...Fuel Tank ... INDEX A Accessories ...110 Adjustments ...115-116 Age Restrictions ...12 Air Filter Service ...96 All Wheel Drive ...43-44 Automatic Transmission ...42 Auxiliary Brake ...91 AWD ...43-44 D Driving Uphill ...61 Driving With a Passenger ...58-59 Dumping Cargo ...72 E Electrical Switches ...Emission Control Systems ...Emissions Warranty ...Engaging Front Gearcase ...Engine Break...

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