2008 Polaris 600 IQ Touring Problems and Repair Information

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Owners Manual - Page 3

WARNING The engine exhaust from this product contains chemicals known to the State of California to follow all of the instructions and safety precautions in serious injury or death. WARNING Read, understand, and follow the safety precautions could result in this manual and on all product labels. Failure to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4

... and is outlined in our complete line of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Have your accessories and clothing delivered right to your service needs during, and after, the warranty period. We also take great pride in the Polaris Service Manual and should be sure to follow the instructions and recommendations...
Owners Manual - Page 6

...and your dealer's role, in the owner's manual. Pre-Ride Inspections ...68 This section explains procedures that should be performed before riding. Introduction ...5 This section contains ...Polaris Products...Troubleshooting ...Warranty ...Maintenance Log ...Index ... 130 131 137 146 149 3 TABLE OF CONTENTS Safety ...8 This section describes safe vehicle operation and identifies warning...
Owners Manual - Page 26

...no charge. Do not operate engine with engine running. Never run engine with hood open hot. Read and follow the instructions of the decals depicted in this manual differ from the decals on...the instructions of applicable liquid cooled models: Do not open . see your protection. Never service clutches yourself -- Pressure Cap Warning This warning decal is found under the hood on the...
Owners Manual - Page 28

... also located on the console. Operation Warning 25 NOTE: For more information, see Owner's Manual. Flashing light on dash indicates reverse operation. • Push button again to return to or... throttle slowly. See page 26 for the text. If electric reverse: • Machine stopped and engine at low speeds, can cause loss of control, always: • Look behind before and while ...
Owners Manual - Page 29

... fuel only. If manual is latched. Then pull the brake lever to stop. • Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. • In an emergency, push down the Auxiliary Shut-Off Switch, located on approved models only) reduce speed and allow extra space to stop the engine...
Owners Manual - Page 39

..., whichever is selected. It also displays electrical system voltage and fuel level (if equipped). FEATURES Instrumentation MFD Digital Display Programs Press the MODE button to cycle through the three MFD programs: Performance, Engine and History. NOTE: The analog will remain in the Performance mode, press the SET button to cycle through the odometer, Trip...
Owners Manual - Page 72

...smoothly. The manual is operated. n Throttle Safety Switch Test the throttle safety switch system before the machine is your snowmobile. Have the throttle serviced immediately. ... the engine without checking all vehicle components to be sure of proper operation. Before Starting the Engine PRE-RIDE INSPECTIONS Before starting the engine, always refer to all vehicle components ...
Owners Manual - Page 75

... difficulty is equipped with RIDER SELECT, perform this check in marginal lubrication could cause...or death. Driving at high speeds for damage before using the vehicle. NOTE: If your snowmobile is encountered, remove ice and ...warranty. 72 Before driving, manually turn the skis to the left and right to be obstructing the steering linkage. PRE-RIDE INSPECTIONS Before Starting the Engine...
Owners Manual - Page 86

... and carburetor/throttle body to determine what caused the safety switch to activate, preventing the engine from the wire harness. Test the throttle lever by compressing and releasing it 's necessary to an authorized Polaris dealer for service. Excessive freeplay in the throttle cable may cause erratic machine behavior and loss of control...
Owners Manual - Page 89

..., the snowmobile will indicate that the transmission is in reverse. 4. Make sure the area behind your vehicle is in reverse. Stop the snowmobile and leave the engine idling. Never engage the starter when the engine is running WILL result in serious engine damage, especially if the transmission is clear. 3. The engine will automatically reduce RPM and start...
Owners Manual - Page 92

... to perform any service that the specified maintenance is recommended additional emissionrelated maintenance. The specified maintenance for ensuring that may be critical emission-related maintenance. Emission Control Information Owner's Responsibilities MAINTENANCE Please read the Snowmobile Engine Emissions Limited Warranty on your owner's manual. You are responsible for the fuel...
Owners Manual - Page 107

...service. See your snowmobile. 104 If you continue operating when the high temperature light is low. Never remove the pressure cap when the engine is cold. Add coolant if the level is on. Ask your Polaris dealer to check the coolant when he performs... and distilled water. NOTE: Engine performance will be reduced if you must be performed when the engine is warm or hot. MAINTENANCE...
Owners Manual - Page 134

... and training in two-cycle engine repair, see your dealer if technical problems arise. Drive belt turns over Wrong belt for twisted belt or broken spring. SEE YOUR DEALER. • Foreign object may be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose •...
Owners Manual - Page 140

...contacting us about parts, service, or warranty, always provide the following information: 1. Serial number 2. Previous correspondence Use the page provided near the front of your Owner's Manual to assist you. ...on snowmobile maintenance, which may supersede information contained in this manual. Polaris Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 137 Model ...
Owners Manual - Page 143

...-recommended lubricants may cause engine damage. Your dealer will remain in effect. How to repair Polaris snowmobiles. Mixing oil brands or using non-recommended oil may not be covered by warranty. 140 We recommend the use of transportation to state. Polaris recommends that you must present your dealer to perform warranty service. however, you may use...
Owners Manual - Page 144

... the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of personal loss. operator error or abuse; Failure of any other foreign substance ingestion/contamination; Warranty does not apply to parts exposed to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins and have been...
Owners Manual - Page 145

... to a $50 deductible. • The free Second Year Engine Service Contract applies to the first 5,000 miles or two (2) calendar years from date of purchase, whichever comes first. Coverage Coverage for racing are covered. Coverage is automatic with the odometer shall void all warranties/service contracts. The fuel pump is limited to defects in materials and workmanship...
Owners Manual - Page 146

... You Move: If you should consult an authorized dealer to determine this vehicle's warranty or service bulletin coverage if you purchase a Polaris product from country to Safety Recalls. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED...
Owners Manual - Page 148

.... Polaris can deny an emissions warranty claim if any service that has been used in civil penalties. 145 Performance of other similar causes beyond the control of Polaris. This limited warranty does not cover damage due to keep the emissions-related warranty valid. This limited warranty also does not cover any engine that has been structurally altered...

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