Owners Manual
Page 5
...of Polaris Industries Inc. Owner's Manual P/N 9921065 2008 600/700 IQ / 600 IQ LX / 600 IQ Touring / 600/700 Switchback 2 POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. Copyright 2007 Polaris Sales Inc. All information contained within , whether whole or in this publication is a trademark of production components, some minor discrepancies may result between the actual vehicle and... within this publication are registered trademarks of publication. RIDER SELECT is based on the latest product information at the time of Polaris Industries Inc.
...of Polaris Industries Inc. Owner's Manual P/N 9921065 2008 600/700 IQ / 600 IQ LX / 600 IQ Touring / 600/700 Switchback 2 POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. Copyright 2007 Polaris Sales Inc. All information contained within , whether whole or in this publication is a trademark of production components, some minor discrepancies may result between the actual vehicle and... within this publication are registered trademarks of publication. RIDER SELECT is based on the latest product information at the time of Polaris Industries Inc.
Owners Manual
Page 13
... that must be seated with both feet on the running . WARNING Serious injuries may reduce control and could cause serious injury or death. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to be partially exposed for proper control. Always stop the engine before attempting adjustments. WARNING Improper riding position...
... that must be seated with both feet on the running . WARNING Serious injuries may reduce control and could cause serious injury or death. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to be partially exposed for proper control. Always stop the engine before attempting adjustments. WARNING Improper riding position...
Owners Manual
Page 15
... be gone. SAFETY Operator Safety Disabled Operators Safe operation of building a fire, and a two-way radio or cellular telephone. Survival Preparation For your snowmobile at all times Spare Drive Belt Extra Set of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit Tool Kit 12 If it isn't possible to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means...
... be gone. SAFETY Operator Safety Disabled Operators Safe operation of building a fire, and a two-way radio or cellular telephone. Survival Preparation For your snowmobile at all times Spare Drive Belt Extra Set of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map Owner's Manual First Aid Kit Tool Kit 12 If it isn't possible to : extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means...
Owners Manual
Page 22
... change for a length of the engine with enough authority to service the clutches. Operation of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your body weight. Operator Safety Drive Belt Do not operate the engine with the intake silencer or filter removed. SAFETY Any servicing that rotates at high speeds. The clutch is a complex mechanism that requires operation without a belt must be performed...
... change for a length of the engine with enough authority to service the clutches. Operation of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your body weight. Operator Safety Drive Belt Do not operate the engine with the intake silencer or filter removed. SAFETY Any servicing that rotates at high speeds. The clutch is a complex mechanism that requires operation without a belt must be performed...
Owners Manual
Page 24
... snowmobiles to provide ample stopping room and to oncoming traffic by dimming your headlights and reducing your speed. • When traveling in a group of snowmobiles, don't tailgate (follow too closely). Operator Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when...
... snowmobiles to provide ample stopping room and to oncoming traffic by dimming your headlights and reducing your speed. • When traveling in a group of snowmobiles, don't tailgate (follow too closely). Operator Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when...
Owners Manual
Page 29
... hood is latched. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for steering and stopping. Oil injection system: Use unmixed fuel only. Buried objects or uneven terrain can result in position to control the vehicle. • When operating on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. Reduce speed...
... hood is latched. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for steering and stopping. Oil injection system: Use unmixed fuel only. Buried objects or uneven terrain can result in position to control the vehicle. • When operating on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. Reduce speed...
Owners Manual
Page 30
Skis 3. Front Bumper (do not use for pulling or dragging the snowmobile) 4. Rear Bumper 16. Track 27 Operator Seat 10. Snow Flap 17. Hood 5. Grab Handle Heater Switch (Touring) 14. Taillights 15. Nosepan 2. Suspension 18. FEATURES 12 13 14 4 15 3 16 17 18 600 IQ Touring Shown 1 2 11 10 9 8 7 6 5 Not all models are equipped with all features shown. 1. Windshield 7. Passenger Seat (Touring) 11. Backrest (Touring) 12. Headlight 6. Handlebar 8. Mirrors (if equipped) 9. Passenger Grab Handle (Touring) 13.
Skis 3. Front Bumper (do not use for pulling or dragging the snowmobile) 4. Rear Bumper 16. Track 27 Operator Seat 10. Snow Flap 17. Hood 5. Grab Handle Heater Switch (Touring) 14. Taillights 15. Nosepan 2. Suspension 18. FEATURES 12 13 14 4 15 3 16 17 18 600 IQ Touring Shown 1 2 11 10 9 8 7 6 5 Not all models are equipped with all features shown. 1. Windshield 7. Passenger Seat (Touring) 11. Backrest (Touring) 12. Headlight 6. Handlebar 8. Mirrors (if equipped) 9. Passenger Grab Handle (Touring) 13.
Owners Manual
Page 85
... amount of an accident. OPERATION n Engine Stop Switch Push down on the engine stop switch (+) to the normal closed position. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop the engine quickly. Sit on the...
... amount of an accident. OPERATION n Engine Stop Switch Push down on the engine stop switch (+) to the normal closed position. Start the engine and allow restarting. + n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to ground out the ignition and stop the engine quickly. Sit on the...
Owners Manual
Page 87
SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 84 See page 82 for stopping the snowmobile in the event of an emergency. OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 84 See page 82 for stopping the snowmobile in the event of an emergency. OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
Owners Manual
Page 90
... to the engine and drive system. Braking distances increase when towing loads. If passengers are to be towed, and if it at least four feet (1.2 meters) long to maintain control of vehicle with an appropriate track stand. Remove the drive belt before towing. 87 Remove the key and cover the machine. OPERATION Towing Do not use a tow hitch until you've read the following warnings and understand...
... to the engine and drive system. Braking distances increase when towing loads. If passengers are to be towed, and if it at least four feet (1.2 meters) long to maintain control of vehicle with an appropriate track stand. Remove the drive belt before towing. 87 Remove the key and cover the machine. OPERATION Towing Do not use a tow hitch until you've read the following warnings and understand...
Owners Manual
Page 108
... manifold. 4. Feel the heat exchangers under the running boards. (On Switchback models, feel the tunnel gripper coolers on both sides.) If the system is cold. 1. CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Allow the coolant to the touch. Start the engine and run at a fast idle for the correct part. Remove the bleed screw from the water...
... manifold. 4. Feel the heat exchangers under the running boards. (On Switchback models, feel the tunnel gripper coolers on both sides.) If the system is cold. 1. CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Allow the coolant to the touch. Start the engine and run at a fast idle for the correct part. Remove the bleed screw from the water...
Owners Manual
Page 115
.... 2. Reassemble all components. 3 2 Taillight/Brakelight Replacement 1 112 MAINTENANCE Lights IQ LX 1. Install a new bulb. IQ/SwitchBack 1. Remove the screws (1) securing the taillight housing (2). 2. Carefully pull the socket assembly away from the taillight. 5. Install a new bulb. Push the bulb inward and turn it clockwise to remove it . 4. IQ Touring 1. Secure the storage compartment door. Push the bulb inward and turn it counterclockwise to secure it . 3. Reinstall...
.... 2. Reassemble all components. 3 2 Taillight/Brakelight Replacement 1 112 MAINTENANCE Lights IQ LX 1. Install a new bulb. IQ/SwitchBack 1. Remove the screws (1) securing the taillight housing (2). 2. Carefully pull the socket assembly away from the taillight. 5. Install a new bulb. Push the bulb inward and turn it clockwise to remove it . 4. IQ Touring 1. Secure the storage compartment door. Push the bulb inward and turn it counterclockwise to secure it . 3. Reinstall...
Owners Manual
Page 140
Contact your Owner's Manual to assist you. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Date of your snowmobile and its engine. Previous correspondence Use the page provided near the front of your Polaris dealer for replacement parts, service or warranty. When contacting us about parts, service, or warranty, always...
Contact your Owner's Manual to assist you. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Date of your snowmobile and its engine. Previous correspondence Use the page provided near the front of your Polaris dealer for replacement parts, service or warranty. When contacting us about parts, service, or warranty, always...
Owners Manual
Page 143
... above terms are void because of non-recommended lubricants may use of Polaris engine oil. 2. If any Polaris Servicing Dealer to resolve any warranty issues. Please work with controlling state law. How to Obtain Warranty Service If your copy of the Warranty Registration form to you may not be covered by warranty. 140 however, you if inconsistent with your original selling dealer; We recommend...
... above terms are void because of non-recommended lubricants may use of Polaris engine oil. 2. If any Polaris Servicing Dealer to resolve any warranty issues. Please work with controlling state law. How to Obtain Warranty Service If your copy of the Warranty Registration form to you may not be covered by warranty. 140 however, you if inconsistent with your original selling dealer; We recommend...
Owners Manual
Page 144
... a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of aftermarket components resulting in competition or for coverage of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty...
... a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of aftermarket components resulting in competition or for coverage of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty...
Owners Manual
Page 145
... to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage includes: • Damage due to lack of purchase, whichever comes first. Used snowmobiles are not eligible under this warranty. A partial list of items excluded from coverage. • Cooling system coverage is subject to validate this engine service contract...
... to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are excluded from coverage includes: • Damage due to lack of purchase, whichever comes first. Used snowmobiles are not eligible under this warranty. A partial list of items excluded from coverage. • Cooling system coverage is subject to validate this engine service contract...
Owners Manual
Page 146
...a Polaris product from Polaris Industries in order to register your vehicle in order to Safety Recalls. This policy does not apply to vehicles that have any authorized Polaris dealer who sells the same line as proof of your vehicle will be required to perform the warranty repair.... outside the country where your vehicle to an authorized Polaris dealer. You must be requested from Polaris Industries. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE...
...a Polaris product from Polaris Industries in order to register your vehicle in order to Safety Recalls. This policy does not apply to vehicles that have any authorized Polaris dealer who sells the same line as proof of your vehicle will be required to perform the warranty repair.... outside the country where your vehicle to an authorized Polaris dealer. You must be requested from Polaris Industries. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE...
Owners Manual
Page 152
... Engine Safety ...10 Engine Stop Switch ...82 Environment ...6 Exhaust System ...106 C Carbide Skags ...67 Cargo Area ...31 Cargo Bag (Touring)...31 Chaincase Oil ...97-98 Choke ...97 Cleaning and Preservation ...127 Clutch Alignment Offset...113 Clutch and Drive System ...128 Clutch Center Distance ...113 Clutch Cover Warning ...23 Clutch Safety...19 Clutch System ...113-117 Cold Weather Drive-Away ...19 Compression Damping ...54 Controls and Linkage ...127 Coolant ...103 Coolant Level ...103 Cooling System...
... Engine Safety ...10 Engine Stop Switch ...82 Environment ...6 Exhaust System ...106 C Carbide Skags ...67 Cargo Area ...31 Cargo Bag (Touring)...31 Chaincase Oil ...97-98 Choke ...97 Cleaning and Preservation ...127 Clutch Alignment Offset...113 Clutch and Drive System ...128 Clutch Center Distance ...113 Clutch Cover Warning ...23 Clutch Safety...19 Clutch System ...113-117 Cold Weather Drive-Away ...19 Compression Damping ...54 Controls and Linkage ...127 Coolant ...103 Coolant Level ...103 Cooling System...
Owners Manual
Page 153
... Spark Plug Condition ...100 Spark Plug Removal ...101 Spark Plugs ...99 Speed ...13 Spring Preload, IFS Shock ...46 Spring Preload, Rear ...50-51 Spring Preload, Rear, M10 ...61 Starting the Engine ...75 Steering Inspection/Adjustment ...123 Steering System...72, 123-126 Stopping, Emergency ...84 Storage, Daily ...87 Storage, Extended ...127-129 Studs ...66 Survival Preparation ...12 N Noise ...6 O Oil Filter...101 Oil Indicator Light ...81 Oil Injection System ...77 Oil Level ...81 Oil Lines ...101 Oil Recommendations ...77 Operation Warning...
... Spark Plug Condition ...100 Spark Plug Removal ...101 Spark Plugs ...99 Speed ...13 Spring Preload, IFS Shock ...46 Spring Preload, Rear ...50-51 Spring Preload, Rear, M10 ...61 Starting the Engine ...75 Steering Inspection/Adjustment ...123 Steering System...72, 123-126 Stopping, Emergency ...84 Storage, Daily ...87 Storage, Extended ...127-129 Studs ...66 Survival Preparation ...12 N Noise ...6 O Oil Filter...101 Oil Indicator Light ...81 Oil Injection System ...77 Oil Level ...81 Oil Lines ...101 Oil Recommendations ...77 Operation Warning...
Owners Manual
Page 154
...-63 Rear ...50-63 Suspension Coupling, IQ ...55 Suspension Inspection, Pre-Ride . . 126 Suspension Maintenance...126 Suspension Performance Tips...49 Suspension, Rear, Lubrication . . 94-95 T Traction Products ...66-67 Transporting the Snowmobile ...129 Troubleshooting, Drive Belt...136 Troubleshooting, Engine ...131-133 Troubleshooting, Suspension IQ/Switchback ...134 M10 ...135 Tune-Up ...118 T Taillight/Brakelight Replacement. . 112 Throttle Cable ...96 Throttle Lever ...69, 83 Throttle Safety Switch ...69, 82 Torque Stop...117 Torsion Spring Preload, IQ ...52 Towing ...87...
...-63 Rear ...50-63 Suspension Coupling, IQ ...55 Suspension Inspection, Pre-Ride . . 126 Suspension Maintenance...126 Suspension Performance Tips...49 Suspension, Rear, Lubrication . . 94-95 T Traction Products ...66-67 Transporting the Snowmobile ...129 Troubleshooting, Drive Belt...136 Troubleshooting, Engine ...131-133 Troubleshooting, Suspension IQ/Switchback ...134 M10 ...135 Tune-Up ...118 T Taillight/Brakelight Replacement. . 112 Throttle Cable ...96 Throttle Lever ...69, 83 Throttle Safety Switch ...69, 82 Torque Stop...117 Torsion Spring Preload, IQ ...52 Towing ...87...