2008 Polaris Sportsman 500 EFI X2 Problems and Repair Information

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Popular 2008 Polaris Sportsman 500 EFI X2 Manual Pages

Owners Manual - Page 1

... operation of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Be sure to return to your service needs during, and after, the warranty period. Have your accessories and clothing delivered right to your dealership for minor maintenance, but information about major repairs is interested in the world today. Your manual contains instructions...
Owners Manual - Page 5

...'s manual, which includes valuable information about all keys are responsible for your personal safety, the safety of others (including your passenger), and the protection of our environment. The ignition switch must be duplicated only by ordering a Polaris key blank (using your vehicle's identification numbers and key number in a safe place. VIN #### Engine Serial...
Owners Manual - Page 9

...Manual for braking when carrying cargo. Safety Decals and Locations Tire Pressure/Load Warning WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of losing control. Overloading or carrying tall, off-center, or unsecured loads will increase your risk of Tire...low as possible in SEVERE INJURY Warning OR DEATH. TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5) MAXIMUM WEIGHT...
Owners Manual - Page 15

... RiderCoursesm. A Polaris ATV is an off-road vehicle. This training is included in the purchase price of your owner's manual. This preventive maintenance program is designed to ensure that... Express at specific intervals. 15 Familiarize yourself with printed materials that all laws and regulations concerning the operation of a used Polaris ATV, you and your vehicle are thoroughly ...
Owners Manual - Page 20

... always maintain proper tire pressure. • Never modify an ATV through improper installation or use of tires specified for your view. Allow a greater distance for your ATV. Reduce speed and follow the instructions in this manual for obstacles or ... at sharp angles. • Always use the size and type of accessories. • Never exceed the stated load capacity for braking.
Owners Manual - Page 30

SAFETY Rider Safety WARNING POTENTIAL HAZARD Traveling downhill improperly. Do not descend a hill with the transmission in the owner's manual. Travel straight down a hill at an angle, which would cause the vehicle to lean sharply to ADC 4X4 before descending a hill. HOW TO AVOID THE HAZARD Always follow proper procedures for traveling down a hill at...
Owners Manual - Page 32

... while climbing a hill. Dismount on the uphill side of the vehicle, or on the left if the vehicle is lost: Lean forward to ADC 4X4 before ascending or descending a hill. Turn the ATV around and remount, following the procedure described in the owner's manual. Have a passenger dismount first, then the operator may dismount. See...
Owners Manual - Page 47

When in reverse if the 4X4 switch is on ADC 4X4, the ADC system allows engine braking to the length of 4X4 in 4X4, the demand drive unit will automatically engage any time the rear wheels lose traction. NOTE: The override switch allows activation of time the vehicle may remain in 4X4. ADC 4X4 Mode When the switch is...
Owners Manual - Page 67

... in the raised position. 67 Place the transmission in the raised position can cause serious injury and damage to the vehicle. When loading cargo, always position the weight...vehicle with the cargo box in PARK. 3. Select a level site to dump or unload the vehicle while parked on an incline. 2. Dismount the vehicle. 5. The rear tires will also catch the rear of the bed, damaging the vehicle...
Owners Manual - Page 79

... in the maintenance chart. See page 85. NOTE: Avoid operating the vehicle through deep or fast-flowing water. The following areas need special attention: engine oil, transmission oil, demand drive fluid and all grease fittings. Perform the services outlined in water. Have the vehicle serviced by your dealer at the first opportunity. 79 Driving Through Water OPERATION...
Owners Manual - Page 86

... an authorized Polaris dealer perform these services. Have an authorized Polaris dealer perform these operations more often for vehicles subjected to severe use. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Passenger seat lock-out Wheels/fasteners Frame fasteners Engine oil level...
Owners Manual - Page 88

..., more often for vehicles subjected to water, mud, etc. 1000 (1600) Inspect; Headlight aim X Perform these services. 88 replace lines every two years 1000 (1600) Inspect; replace as needed 2000 (3200) Change every two years 2000 (3200) Change every two years 2000 (3200) Check for leaks at tank cap, lines, filter, pump; clean; adjust...
Owners Manual - Page 90

Never substitute or mix oil brands. 90 Follow the manufacturer's recommendations for the part numbers of Polaris PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for this engine. See page 143 for ambient temperature operation. CAUTION Mixing brands or using a non-recommended oil may need to be changed more frequently...
Owners Manual - Page 107

... of the vehicle by your ATV and in the owner's manual. Always use original equipment size and type when replacing tires. Place the transmission in serious injury or death. Stop the engine. Make sure the wheels are critical component operations. Wheel Removal 1. 2. 3. 4. 5. Loosen the wheel nuts slightly. Lock the parking brake. All service must be performed by...
Owners Manual - Page 118

...7. If water has been ingested into the PVT, follow the procedure on page 122 for service as soon as possible, whether you succeed in starting it , follow the steps outlined below... before starting the engine. 1. Turn the engine over several times using the electric start the engine. MAINTENANCE Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if...
Owners Manual - Page 132

... housing. Allow the engine to run for the recommended amount. Drain the sediment tube. 4. Clean or replace the breather filter (if equipped). Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 129. See page 109. 2. Fill the fuel tank. 2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Clean...
Owners Manual - Page 144

... Demand Drive Fluid Capacity Transmission Oil Capacity Engine Displacement Bore x Stroke Alternator Output Compression Ratio Fuel System Ignition System Ignition Timing Spark Plug Spark Plug Gap Lubrication System Driving System Type Front Suspension Rear Suspension * Based on EU Directive 76/432/EC 705 lbs. (320 kg) (includes operator, passenger, cargo, accessories) 798 lbs. (362...
Owners Manual - Page 146

SPECIFICATIONS Sportsman X2 700 EFI 705 lbs. (320 kg) (includes operator, passenger, cargo, accessories) Dry Weight 830 lbs. (376.5 kg) (base ...82 in. (208 cm) unloaded Fuel Capacity 6 gal. (22.7 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 3.4 qts. (3.2 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 32 oz. (948 ml) Engine EH0680LE Displacement 683 cc Bore x ...
Owners Manual - Page 148

...Fuel Injection Electronic Ignition Variable - SPECIFICATIONS...Transmission Oil Capacity Engine Displacement Bore x Stroke Alternator Output Compression Ratio Fuel System Ignition System Ignition Timing Spark Plug Spark Plug Gap Lubrication System Driving System Type Front Suspension Rear Suspension * Based on EU Directive 76/432/EC 705 lbs. (320 kg) (includes operator, passenger, cargo, accessories...
Owners Manual - Page 152

... form to normal use any warranty issues. Damage resulting from state to repair Polaris ATVs. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Polaris suggests that the spark arrestor in this vehicle will meet the efficiency requirements of non-recommended lubricants may cause engine damage. This warranty gives you specific legal rights, and you must...

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