2009 Polaris Outlaw 450 MXR Problems and Repair Information

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Owners Manual - Page 3

If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 7

... of your service needs during, and after, the warranty period. Be sure to return to your dealership for minor maintenance, but information about major repairs is interested in your vehicle best and is outlined in the Polaris Service Manual and should be sure to follow the instructions and recommendations in this owner's manual. Have your accessories and clothing...
Owners Manual - Page 27

Travel straight down a hill at an angle, which would cause the vehicle to lean sharply to one side. Do not descend a hill with the transmission in forward gear. See page 78. • Always descend a hill with the transmission in the owner's manual. NOTE: A special technique is required when braking while traveling downhill. Safety Safety Warnings...
Owners Manual - Page 29

Never apply engine power. Apply the front brake slowly. Turn the ATV around and remount, following the procedure described in the owner's manual. Never apply the rear brake while rolling backwards. Always maintain a steady speed when climbing a hill. If all forward speed is pointed straight uphill. If the ...
Owners Manual - Page 32

... according to the vehicle must be genuine Polaris Industries Inc. If unavoidable, use on this manual. Skidding or Sliding Skidding or sliding can cause loss of accessories. Safety Safety Warnings Improper Vehicle Modifications Improper installation of accessories or modification of... such as ice, travel slowly and use of control or overturn (if tires regain traction unexpectedly).
Owners Manual - Page 55

... the toe of your foot on the gear shift pedal and depress the pedal one full stroke. See page 53. Features and Controls Manual Shift Shift Pedal The gear shift pedal is located in front of the pedal shifts the transmission to the next gear in the shifting sequence. See page 53.
Owners Manual - Page 56

... WARNING! When starting from a stopped position, place the transmission in first gear, simultaneously release the throttle, disengage the ... one full stroke to shift into first gear. 5. As engine speed (RPM) increases in neutral. 2. Use the same ... the brake lever. 6. Features and Controls Manual Shift Shifting Gears Always allow a cold engine to downshift. Do not apply throttle. 3....
Owners Manual - Page 57

... gear. Shift down into reverse gear. The lock will automatically re-engage when the transmission is shifted out of reverse gear. 1. Push the lock-out lever forward toward the handlebar to unlock the transmission. 3. Features and Controls Manual Shift Reverse Lock-Out Switch The reverse lock-out switch prevents the operator from shifting...
Owners Manual - Page 58

... loss of the brakes or shifting when the engine speed is too high can cause the tires to a lower gear. NOTICE: Shifting when engine speed is too high can also cause engine and drive train damage. 55 WARNING! Improper use of control. As the vehicle slows and engine speed decreases, disengage the clutch and shift to...
Owners Manual - Page 59

... fuel. Do not attempt to the engine starting procedure on the left side of 91 octane or higher fuel. Choke Knob Fuel Tank The fuel tank filler cap is plugged. 56 Features and Controls Choke The choke assists in starting . Do not use of the carburetor. The choke knob is located on page 66 for service...
Owners Manual - Page 61

... 7000 RPM during the break-in more efficient performance and longer life for both. Careful treatment of a new engine and transmission will result in period. Break-In Period The...5-6 gallons (20 liters) of control, accident or overturn, which may result in serious injury or death. NOTICE: Failure to perform the recommended break-in maintenance can result in a collision, loss of fuel. ...
Owners Manual - Page 65

... items must not exceed the maximum weight capacity. 62 See page 10. 2. Engine exhaust fumes are adding to operate this vehicle. Never start the engine or let it run in conditions of age to the vehicle, include the weight of the operator, accessories, loads on the racks (if equipped) and the load on the trailer...
Owners Manual - Page 69

... while starting could cause engine damage. Do not use the choke. Fuel is injected into the intake passage each time the throttle lever is disengaged. Allow the engine to neutral. If starting a warm engine, do not use the choke if starting a warm engine. Operation Starting the Engine The engine can be started when the transmission is in neutral...
Owners Manual - Page 71

... up. 4. Slowly depress the throttle with both feet on the footpegs and both hands on level surfaces. 68 Drive slowly. See page 52. 5. Shift the transmission into gear. Practice maneuvering and using the throttle, clutch and brakes on the handlebars. 3. Wear a helmet and eye protection. 2. Sit upright with your path of...
Owners Manual - Page 94

.... See the Pre-Ride Checklist. 3 Break-in gallons (liters) Remarks Fuel Used ------ Perform these procedures more often for vehicles subjected to severe use Emission-Related Service Have an authorized Polaris dealer perform these services Use Polaris Premium All Season Grease 91 See Page 60 Check each day before operating the vehicle. adjust Check 6 mounting screw torques 100 102...
Owners Manual - Page 100

...Check entire transmission/bearings for vehicles subjected to severe use Emission-Related Service Have an authorized Polaris dealer perform these services Use ...Transmission QE QE Q Q Q Ignition Timing Clutch fluid Jet needle/needle jet Brake fluid Spark arrestor Front/rear wheel bearings Toe adjustment Headlight aim X E Q z 90 90 -90 180 180 300 300 Calendar --in gallons (liters) Remarks Fuel...
Owners Manual - Page 127

... an enclosed area. Allow components to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never run the engine in front of the vehicle while purging. The exhaust system can get extremely hot. Do not perform service on the spark arrestor while the system is hot. Never go...
Owners Manual - Page 186

...Engine Stops or Loses Power Possible Cause Kinked or plugged fuel vent line Water present in fuel Overuse of choke Fouled or defective spark plug Worn or defective spark plug wire Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Old or non-recommended fuel... Solution Inspect and replace Replace with new fuel Inspect, clean and/or...
Owners Manual - Page 192

.... Polaris suggests that the spark arrestor in this vehicle will meet the efficiency requirements of 43 CFR 8340.1(c) for at Polaris. however, you may cause engine damage. Please work with Polaris recommendations. 189 We recommend the use your dealer to resolve any Polaris Servicing Dealer to perform warranty service. Mixing oil brands or using non-recommended...
Owners Manual - Page 198

Maintenance Log Present this section of maintenance and services performed. This will provide you and future owners with an accurate log of your manual to your dealer each time your vehicle is serviced. DATE SERVICE INTERVAL (HOURS) TECHNICIAN SERVICE PERFORMED / COMMENTS 3 Hours (Break-in) 15 30 45 195

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