2009 Polaris Ranger 6x6 700 EFI Problems and Repair Information

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Owners Manual - Page 3

Failure to cause cancer, birth defects or other reproductive harm. WARNING Read, understand, and follow all of the instructions and safety precautions in this product contains chemicals known to the State of California to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this manual and on all product labels.
Owners Manual - Page 4

... sure to our worldwide family of your service needs during, and after, the warranty period. Your manual contains instructions for all of Polaris owners. Be sure to return to your dealership for purchasing a Polaris vehicle, and welcome to follow the instructions and recommendations in the Polaris Service Manual and should be performed only by a Factory Certified Master...
Owners Manual - Page 8

...ACCESSORIES. Overloading or carrying tall, off . Maximum 2X4 Box Load 850 lbs. (386 kg) Maximum 4X4 Box Load 1000 lbs. (455 kg) Maximum 6X6 Box Load 1200 lbs. (545 kg) IMPROPER TIRE...Read Owner's Manual for braking when carrying cargo. Container/Passenger/Tire Pressure Warning WARNING Remove flammable material containers from the decals on the vehicle. RANGER 2X4 and 4X4 is 1500 LBS...
Owners Manual - Page 10

... INSTRUCTIONS AND WARNINGS. A collision can be used as an emergency or parking brake only. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. 7172675 7 ALWAYS: • Avoid paved surfaces which...Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is stationary and at idle. 7172674 SAFETY Shift Caution Discretionary Warning WARNING ...
Owners Manual - Page 11

... As the operator of the vehicle, you are thoroughly inspected at specific intervals. 8 This preventive maintenance program is designed to take proper precautions. Familiarize yourself with all laws and regulations concerning the operation of age. Age Restrictions This vehicle is an off-road vehicle. Read and understand your owner's manual, which includes valuable information about...
Owners Manual - Page 15

... cab frame while the vehicle is not in use to prevent unauthorized use or accidental starting. Allow a greater distance for this vehicle. Seat belts reduce the severity of injury in case of tires specified in this manual for fuel safety warnings. • Always remove the ignition key when the vehicle is in reverse. • Always use of accessories...
Owners Manual - Page 29

... Indicator - The word HOT displays if the engine overheats. All segments will display in the AWD posi1 tion. 3. Low Battery and Over Voltage - Fuel Gauge - Do not operate the vehicle if this occurs, take the vehicle to protect the electronic speedometer. Engine Hour Display Indicator 4. All segments will flash, FUEL will light up for proper diagnosis. 1. Odometer...
Owners Manual - Page 38

... important to the desired gear. See your dealer if you experience any shifting problems. CAUTION Do not attempt to shift the transmission while the vehicle is moving or damage to shift gears with engine speed above idle or while the vehicle is moving. Seat Removal Pull up on the front of the seat and slide...
Owners Manual - Page 45

.... 6. Apply the brakes. Release the key when the engine starts. 5. Engage the starter for several minutes before operating the vehicle. 42 Never run an engine in the driver's seat and fasten the seat belt. 2. Repeat steps 4 and 5 until the engine idles smoothly. Shift the transmission to aid in warm up for a maximum of consciousness resulting...
Owners Manual - Page 47

...your surroundings and determine your right foot to warm up, apply the service brakes, and shift the transmission into gear. 3. NOTE: Low gear is intended for operating the ...the brakes and depress the throttle with this vehicle. Keeping both hands on level surfaces. 7. Sit in the driver's seat and fasten the seat belt. 2. After starting the engine and allowing it to begin driving. 6. ...
Owners Manual - Page 51

... WARNING The large tires on page 93, and take the vehicle to your RANGER. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission oil, front and rear gearcases, and all grease fittings. If it 's critical that you perform the services outlined in major damage if the vehicle isn't serviced correctly and promptly...
Owners Manual - Page 63

... Daily Daily Daily Weekly X Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element 60 Perform all services at whichever maintenance interval is reached first. clean...
Owners Manual - Page 65

...fuel valve, filter, pump, throttle body; clean; replace worn parts Inspect; adjust as needed Adjust as needed Inspect Inspect for vehicles subjected to water, mud, etc. E Emission Control System Service - 4 Cycle (California). X Radiator (in applicable) X Cooling Hoses X Engine... X equipped) Headlight aim X Perform these services 62 adjust when parts are replaced Inspect daily; ...
Owners Manual - Page 86

...service if throttle problems arise. The throttle may be erratic. Throttle Pedal Throttle Freeplay Inspection 1. Start the engine. Check the throttle pedal freeplay at low engine speed. Adjust the freeplay if necessary. Immediately contact your dealer for free movement and return before the engine.... Shift the transmission to control, and the idle speed may also not open fully....
Owners Manual - Page 90

... cable tension. Position the vehicle on a level surface. 2. Reconnect the connector as soon as needed. Shift the transmission to the forward-most position..., then inspect and adjust park brake cable tension. This will inactivate the limiting function. If this service is excessive...performing this occurs, move the park brake lever to neutral. 3.
Owners Manual - Page 106

...lubricate all areas of the vehicle as recommended. Fill the fuel tank. 2. Allow the engine to disperse through the entire fuel delivery system. Never start the engine during the storage period ... and rear gearcase fluid • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart...
Owners Manual - Page 110

... Activated, 4 wheel hydraulic disc Hand activated, mechanical 2 single beam, 50W, quartz/halogen 2 single beam, 5W 2 single beam, 5W 1.0 W NOTE: See your Polaris dealer for clutching specifications. 107 Center/Rear Tire Pressure - Low Gear Reduction - SPECIFICATIONS RANGER 6X6 700 EFI Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction -
Owners Manual - Page 118

... any questions. This policy does not apply to vehicles registered to perform the warranty repair. This policy does not apply to determine this vehicle's warranty or service bulletin coverage if you move to Polaris Industries in your vehicle was purchased, Warranty or Service Bulletin repairs may be done by the basic warranty.) For questions call Polaris Customer Assistance: United...
Owners Manual - Page 123

... ...34 AWD ...57 AWD Diagnostics ...29 AWD Switch ...39 Axle Nut Torque ...89 C Cap, Fuel ...33 Capacity, Weight ...53 Cargo ...52-53 Cargo Box, Dumping...54 Changing Coolant ...75 Changing Gears ...35 Changing Oil Front Gearcase...70 Middle Gearcase ...71 Rear Gearcase ...72 Transmission ...69 Chart, Gearcase Specifications ...67 Chart, Periodic Maintenance ...59-62 Checking Oil Engine...
Owners Manual - Page 125

... Middle Gearcase ...71 Rear Gearcase ...72 Transmission ...68 P Park Brake ...37 Park Brake Adjustment ...87 Park Brake Inspection ...86 Parking on an Incline...51 Parking the Vehicle ...56 Periodic Maintenance Chart ...59-62 Plug, Accessory ...34 Polaris Products ...108 Polishing the Vehicle...101 Pre-Ride Inspection ...41 Pressure, Tire ...5 Programmable Service Interval . . 29-30 Public Lands...

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