2010 Polaris RZR 4 Problems and Repair Information
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Popular 2010 Polaris RZR 4 Manual Pages
Owners Manual - Page 2
WARNING
Read, understand, and follow the safety precautions could result in this manual and on all of California to the State of the instructions and safety precautions in serious injury or death. Failure to follow all product labels.
WARNING
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4
...NEVER USE WITH DRUGS OR ALCOHOL LOCATE AND READ OWNER'S MANUAL. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR OPERATOR AND PASSENGERS NEVER USE ON PUBLIC ROADS ... first viewing safety video and quick start guide. • with non-Polaris approved accessories - Pantone 426C
WARNING
Improper vehicle use extra caution when carrying passengers. • operate slowly in reverse - avoid ...
Owners Manual - Page 5
... outlined in the Polaris Service Manual and should be sure to follow the instructions and recommendations in our complete line of your service needs during, and after, the warranty period. WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our worldwide family of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) Technician...
Owners Manual - Page 14
... perception. The operator must read and understand the owner's manual and all warning and instruction labels before or while operating or riding in this vehicle.
10 Using accessories not approved by Polaris for proper operating procedures. Using Alcohol or Drugs
Riding in this vehicle after consuming alcohol or drugs could cause loss of the...
Owners Manual - Page 18
...; Always descend a hill with the transmission in the owner's manual. See page 58.
+15°
14 Always follow proper procedures for traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. SAFETY
Safety Warnings
Descending Hills Improperly
Improperly descending a hill could cause loss of control or...
Owners Manual - Page 29
...'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.
7176607
25 Safety Labels and Locations
Discretionary Warning
SAFETY
WARNING Improper vehicle use extra caution when carrying passengers. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-Polaris approved accessories - they...
Owners Manual - Page 42
... R: Reverse N: Neutral L: Low Gear H: High Gear To change gears, stop the vehicle, and with engine speed above idle or while the vehicle is moving . See your dealer if you experience any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving or damage to Use
Low Low Low Low High
38...
Owners Manual - Page 58
... least two hours of driving experience with vehicle operation and handling. 7. Do not tow or carry cargo during this vehicle. 5. Select an open area that fits properly and eye protection (goggles or face shield). 4. Start the engine.
54 Perform the pre-ride inspection. Read and understand the owner's manual and all warning and instruction labels...
Owners Manual - Page 64
... recommended depth equal to engine oil, transmission oil, demand drive fluid, rear gearcase oil, and all grease fittings. Wet brakes may cause the vehicle to float in deep ...service before starting the engine. The large tires on page 107, and take it 's impossible to bring the vehicle to your dealer before entering water. 2. After leaving water, test the brakes.
Perform the services...
Owners Manual - Page 73
change yearly Make adjustments as need ed. E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. clean; apply dielectric grease if replacing Inspect; change yearly Inspect level; clean often; Remarks
Miles (Km) 100 (160) 250 (400) 250 (400) 250 (400) 250 (400) 250 (400) Inspect...
Owners Manual - Page 74
... 12 M
E Throttle body air intake ducts/flange X General lubrication Shift Linkage
Q Steering
X Front Suspension X Rear Suspension Cooling system (if applicable) E
Q Fuel system
600 (1000) Check for leaks at one month 1000 (1600) Replace with oil change
X Spark plug E X Engine oil change X Oil filter change
100 H 100 H 100 H
12M 6M 6M
X Perform these services.
70
Owners Manual - Page 75
...
71 E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for wear, routing, security;
clean; Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first) Hours Calendar X Radiator (if equipped) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe
Q Ignition timing
MAINTENANCE
Remarks
Miles (Km) 1000 (1600) Inspect; clean...
Owners Manual - Page 95
...Doing so may occur at a high speed. Polaris Variable Transmission (PVT) System
WARNING
MAINTENANCE
Failure to comply with the ...balance, creating vibration and additional loads on components. Extensive engineering and testing has been conducted to be out of this ...Polaris products only. However, as outlined in the owner's manual. • This PVT system is responsible for use on ...
Owners Manual - Page 99
...engine speed. Adjust the freeplay if necessary. Never start or operate this vehicle if it will cause a delay in an accident and lead to serious injury or death if the throttle pedal sticks during operation. The throttle may be 1/16 to 1/8 inches (1.53 mm).
95
Place the transmission...fully. Always check the pedal for service if throttle problems arise. Freeplay should be erratic. ...
Owners Manual - Page 121
... the Fuel 1. Fluid Levels Inspect the fluid levels. Fill the fuel tank. 2. Follow the instructions on page 67. • Demand drive fluid (front gearcase) • Rear gearcase fluid • Transmission fluid ... Fuel Treatment or Polaris Fuel Stabilizer. Allow the engine to run for the recommended amount. Add or change every two years and any necessary repairs and clean the vehicle ...
Owners Manual - Page 124
SPECIFICATIONS
RANGER RZR 4
Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine...
Owners Manual - Page 125
... Activated, 4-wheel hydraulic disc 2 single beam, 55W, quartz/halogen 2 single beam, 5W 2 single beam, 5W LCD 2 12-Volt
Clutching
See your Polaris dealer for clutching specifications.
121 Low Gear Reduction - Reverse Gear Reduction - Front Tire Pressure - SPECIFICATIONS
RANGER RZR 4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction -
Owners Manual - Page 136
... outside the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be done by the basic warranty.) For questions call Polaris Customer Assistance: United States: 1-888-704-5290 Canada: 1-204-925-7100
132 WARRANTY
Exported Vehicles
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE...
Owners Manual - Page 138
... the effectiveness of God. Some states do not allow limitations on your vehicle. Polaris may be , at 1-888-704-5290.
134 WARRANTY
U.S.A. It is prohibited by fire, explosions or other similar causes beyond the control of any engine that have any service that you contact an authorized Polaris dealer to accidents, abuse or improper...
Owners Manual - Page 143
...66 Emissions Limited Warranty . 133-134 Engaging AWD...40 Engine Break-In ...49 Engine Fogging...118 Engine Idle Speed ...96 Engine Oil ...74-77 Engine Speed Display ...44 Engine Starting ...52 Engine Stopping ...52 ...Front Gearcase ...82 Main Gearcase ...80-81 Rear Gearcase ...83 Specification Chart ...84 Transfer Case ...78-79 Transmission...80-81 Gears, shifting...38 Gloves ...9
F
Fan, Cooling ...
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