2011 Polaris Outlaw 525 IRS Problems and Repair Information
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Free 2011 Polaris Outlaw 525 IRS manuals!
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Popular 2011 Polaris Outlaw 525 IRS Manual Pages
Owners Manual - Page 2
A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 8
... believe POLARIS sets a standard of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Your manual contains instructions for minor maintenance, but information about major repairs is interested in this owner's manual. Your POLARIS dealer knows your vehicle best and is outlined in the POLARIS Service Manual and should be sure to follow the...
Owners Manual - Page 12
... can be replaced if all keys are lost.
8
Introduction
Service Requirements
The high performance engine in your vehicle requires routine service to perform the recommended procedures at the service intervals specified in your owner's manual will void warranty coverage and decrease the performance and reliability of your vehicle. The ignition switch must be duplicated only by ordering...
Owners Manual - Page 28
... straight down a hill at an angle, which would cause the vehicle to lean sharply to one side. Safety
Safety Warnings
Descending Hills ... A special technique is required when braking while traveling downhill. See page 75. • Always descend a hill with the transmission in neutral. • Always check the terrain carefully before descending a hill. • Shift your weight rearward. • ...
Owners Manual - Page 30
... the front brake slowly. If all forward speed is pointed straight uphill. Apply the front brakes gradually (right lever). Never apply engine power. When fully stopped, apply the rear brake as well, and then lock the parking brake. See page 76.
26 Never... hill could cause an overturn. Turn the ATV around and remount, following the procedure described in the owner's manual.
Owners Manual - Page 33
... outlined in handling, which could cause loss of control or overturn. If unavoidable, use on this manual.
On slippery surfaces such as rocks and fallen trees. Safety
Safety Warnings
Improper Vehicle Modifications
Improper installation of accessories or modification of the ATV may cause changes in this ATV and should be genuine POLARIS Industries...
Owners Manual - Page 56
... pedal one full stroke. See page 53. To shift into reverse, see page 54.
Features and Controls
Manual Shift
Shift Pedal The gear shift pedal is located in front of the pedal shifts the transmission to the next gear in the shifting sequence. To upshift to a horizontal position when released. Upshift
Downshift...
Owners Manual - Page 57
... starting from a stopped position, place the transmission in first gear, simultaneously release the throttle, disengage the clutch and shift to second gear by raising the gear shift pedal one full stroke to warm up before shifting gears. 1. Features and Controls
Manual Shift
Shifting Gears Always allow a cold engine to shift into first gear. 5.
Owners Manual - Page 58
... first gear. Lock-Out Lever
54 See page 52. 2. Push the lock-out lever forward toward the handlebar to unlock the transmission. 3. Shift down into reverse unintentionally.
Features and Controls
Manual Shift
Reverse Lock-Out Switch The reverse lock-out switch prevents the operator from shifting into reverse gear. The lock will...
Owners Manual - Page 60
... page 66 for service if you suspect the fuel filters are plugged.
56 Do not use of the carburetor.
Do not attempt to the engine starting procedure on the left side of 91 octane or higher fuel. See your POLARIS dealer for correct choke and throttle settings during starting a cold engine. Fuel Filters
The fuel pick-ups...
Owners Manual - Page 62
... first three hours of operation, or the time it takes to use 5-6 gallons (20 liters) of capacity.
Follow the break-in more efficient performance and longer life for a proper break-in serious injury or death. Careful treatment of a new engine and transmission will result in period with an additional 12 hours of cautious operation...
Owners Manual - Page 93
...speed Engine mounting bolts Valve clearance ------3 Calendar Pre-ride Fuel Used
in gallons (liters)
Remarks
See Page 60
Post-ride Break-in
------5 (20)
Check each day before operating the vehicle. ... as needed.
Perform these procedures more often for vehicles subjected to severe use Emission-Related Service Have an authorized POLARIS dealer perform these services Use POLARIS Premium...
Owners Manual - Page 99
replace as needed Inspect; replace as needed ; replace as needed Check entire transmission/bearings for vehicles subjected to severe use Emission-Related Service Have an authorized POLARIS dealer perform these services Use POLARIS Premium All Season Grease
95
adjust as needed Bleed as needed 115
Perform these procedures more often for wear; adjust when 146 parts are...
Owners Manual - Page 128
... it's inclined.
124 Never run the engine in front of the vehicle while purging. Do not perform service on the spark arrestor while the system is hot. Wear eye protection and leather work gloves. Do not stand behind or in an enclosed area. ...
Owners Manual - Page 157
... right. 8. The difference should be between 3.75 and 4 inches (9.5-10.2 cm). 9. Place the transmission in neutral and slowly roll the machine forward and rearward at least ten feet (3 m) without lifting or pushing down on the vehicle, repeat the measurement performed in step 4. If the number is less than 4 inches (10.2 cm), increase spring...
Owners Manual - Page 161
... than 4.25 inches (10.8 cm), decrease the rear spring preload on the vehicle, repeat the measurement performed in neutral and slowly roll the machine forward and rearward at least ten feet (3 m) without lifting or pushing down on the handlebars. 6. Place the transmission in step 4. 9. Subtract the step 8 measurement from the step 4 measurement. Remove...
Owners Manual - Page 185
...Engine Stops or Loses Power
Possible Cause
Kinked or plugged fuel vent line Water present in fuel Overuse of choke Fouled or defective spark plug Worn or defective spark plug wire Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Old or non-recommended fuel...
Solution
Inspect and replace Replace with new fuel Inspect, clean and/or...
Owners Manual - Page 196
... other warranty terms will contact the appropriate personnel at POLARIS. POLARIS suggests that the spark arrestor in this vehicle will ...warranty issues. This warranty gives you specific legal rights, and you may cause engine damage. We recommend the use your dealer to resolve any POLARIS Servicing Dealer to perform warranty service. however, you may not be covered by warranty...
Owners Manual - Page 202
...vehicle has been used in the owner's manual. This limited warranty also does not cover physical damage, corrosion or defects caused by federal law. Warranty
U.S.A. Owners are responsible for failures that have any engine...or workmanship.This limited warranty does not cover damage due to perform any service that may deny warranty claims for performing the scheduled maintenance ...
Owners Manual - Page 203
Maintenance Log
Present this section of maintenance and services performed. This will provide you and future owners with an accurate log of your manual to your dealer each time your vehicle is serviced. DATE SERVICE INTERVAL (HOURS) TECHNICIAN SERVICE PERFORMED / COMMENTS
3 Hours (Break-in)
15
30
45
199
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