2012 Polaris Ranger XP 800 Problems and Repair Information
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Popular 2012 Polaris Ranger XP 800 Manual Pages
Owners Manual - Page 2
Failure to cause cancer, birth defects or other reproductive harm.
WARNING
Read, understand, and follow the safety precautions could result in this manual and on all of California to follow all product labels. WARNING
The engine exhaust from this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 4
...accessories - For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc. 2100 Hwy. 55 Medina, MN 55340 Phone 1-888-704-5290 Part No. 9923497 Rev 01 Printed in reverse -
Vehicle... rollover can cause severe injury or death. • Secure cab nets and keep hands and feet inside vehicle... 419
WARNING
Improper vehicle use extra caution ...
Owners Manual - Page 5
... gone into the engineering, design, and development of apparel, parts and accessories, available through our online store at www.purepolaris.com. For safe and enjoyable operation of your vehicle, be performed only by a Factory Certified Master Service Dealer® (MSD) Technician. Your manual contains instructions for all of your service needs during, and after, the warranty period. Your...
Owners Manual - Page 10
... guard removed. • Do not modify engine or clutch. Read and follow the instructions of the labels on the vehicle for your vehicle, always read and follow the instructions of the labels depicted in serious injury or death. 7172563
Age 16 Warning
Operating this manual differ from the labels on your protection. If any...
Owners Manual - Page 11
... AND WARNINGS. 7177615
7 they may seriously affect handling and control. • With non-POLARIS approved accessories - LOCATE AND READ OWNER'S MANUAL. Vehicle rollover could cause severe injury or death. • Secure cab nets and keep hands and feet in vehicle at all safety labels. avoid sharp turns or sudden braking. • Make sure passengers read...
Owners Manual - Page 12
RANGER
MAXIMUM CARGO BOX LOAD
4x4
1000 lbs. (454 kg) FRONT 10 (69) REAR 10 (69) 1500 lbs. (682 kg)
6x6
1250...) CENTER 10 (69) REAR 10 (69) 2000 lbs. (907 kg)
TIRE PRESSURE IN PSI (KPa) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES
Read Operation and Maintenance Manual for braking when carrying cargo. • Overloading or carrying tall, off ....
Owners Manual - Page 15
...; Never modify this manual. Test your vehicle in fast-flowing water or in water deeper than that specified in this vehicle through improper installation or use of accessories. • Never exceed... Always use the proper size and type of tires specified in this manual for fuel safety warnings. • Always remove the ignition key when the vehicle is not in use or accidental starting. SAFETY...
Owners Manual - Page 19
... fully stopped. • Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to changing terrain conditions. Never turn abruptly or at faster speeds. Operating in an accident or overturn.
Improper Tire Maintenance
Operating this vehicle with improper tires or with ice conditions on Frozen Bodies...
Owners Manual - Page 21
...problems.
Using Low Range Always shift into low gear for use on hard-packed surfaces with the engine speed above idle or while the vehicle is idling, move the lever to assure proper transmission...used to a complete stop. Always shift when the vehicle is stationary and the engine is important to the desired gear.
12V Accessory Outlet
NOTICE: Shifting gears with light loads.
The ...
Owners Manual - Page 36
... 10. Always use the cab nets while riding in this manual.
32 Start the engine and allow it to a passenger. 9. Release the park brake. 9. See page 30. 2. Vehicle handling may change with your ...2. Check your surroundings and determine your vehicle. See page 8. 7. Apply the service brakes and shift the transmission into gear. 7. Perform the pre-ride inspection. See page 30. 3.
Owners Manual - Page 39
... before starting the engine, perform the service outlined on page 60, and take the vehicle to engine oil, transmission oil, all gearcase fluids, and all grease fittings.
35 If it 's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on your dealer service. Proceed slowly, avoiding rocks and obstacles. 4. WARNING! The large tires on page 43...
Owners Manual - Page 48
...gearcase oil (if equipped) Transmission oil Engine breather filter (if equipped) E Engine oil change yearly Inspect level;
change (break-in oil change at whichever maintenance interval is reached first. E Emission-Related Service Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to severe use. replace...
Owners Manual - Page 49
... Engine oil...Miles (Km) Inspect; clean; replace lines every two years Inspect; replace if necessary Inspect duct for leaks at tank cap, lines, fuel valve, filter, pump...Perform these services.
45 replace as needed Inspect Inspect for leaks Inspect Inspect Inspect; E Emission-Related Service Have an authorized POLARIS dealer perform these procedures more often for vehicles...
Owners Manual - Page 62
...engineering and testing has been conducted to ensure the safety of this system remains safe: • Always follow all recommended maintenance procedures. However, as outlined in place during operation. Belt slip is securely in the owner's manual... install it in severe injury or death. MAINTENANCE
POLARIS Variable Transmission (PVT) System
WARNING
Failure to comply with the instructions in...
Owners Manual - Page 66
..., lightly flip the throttle pedal up thoroughly. 3.
Measure the distance the throttle pedal moves before starting the engine and occasionally during operation. Locate the throttle cable adjuster. 3.
Always check the pedal for service if throttle problems arise. The throttle may be 1/16 to serious injury or death if the throttle pedal sticks during...
Owners Manual - Page 68
... the vehicle on level ground. 2. Lightly turn the steering wheel left and right. Reinstall the shock mounting bolts.
Spring Adjustment
Adjust the front and rear shock absorber springs by an authorized POLARIS dealer. This will inactivate the limiting function. Shift the transmission to provide a stiffer suspension, if necessary. 1.
Tip: If performing this occurs...
Owners Manual - Page 79
... Storage
Storage Tips
NOTICE: Starting the engine during the storage period. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. See page 48. See page 60. 2. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Inspect and clean or...
Owners Manual - Page 98
... failures that may maintain, replace, or repair the emission control devices or systems on your vehicle. POLARIS also recommends that has been structurally altered, or when the vehicle has been used in material or workmanship.This limited warranty does not cover damage due to perform any service that have any engine that you have been caused by...
Owners Manual - Page 100
...Emission Control, Noise ...42 Emissions Limited Warranty ...93-94 Engaging AWD ...40 Engine Break-In...29 Engine Fogging ...76 Engine Idle Speed ...62 Engine Intake Restrictor Plate ...47 Engine Oil ...47-48 Engine Starting ...31
C
Cab Frame, ROPS ...Cab Nets...Cargo ...Cargo Box, Dumping...Chart Gearcase Specifications ...49 Periodic Maintenance ...43-45 Check Engine Indicator ...23 21 37 39
28...
Owners Manual - Page 102
..., Fouled...55 Specifications, 4X4 ...78-79 Specifications, 6X6 ...80-81 Specifications, Crew ...82-83 Specifications, Gearcase ...49 Speed, Towing ...38
P
Park Brake ...20 Park Brake Adjustment ...64 Park Brake Inspection ...63 Parking on an Incline ...36 Parking the Vehicle ...36 Part Numbers ...84 Periodic Maintenance Chart ...43-45 Plug Gap ...55 Plug Torque ...55 Plug, Accessory ...17...
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