2013 Polaris Ranger Diesel Problems and Repair Information

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Owners Manual - Page 2

Failure to follow all of California to the State of the instructions and safety precautions in serious injury or death. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to cause cancer, birth defects or other reproductive harm. WARNING The engine exhaust from this manual and on all product labels.
Owners Manual - Page 4

... another vehicle. With more than 15 degrees 15 . they may seriously affect handling and control. Wear a helmet and eye protection and keep hands and feet in reverse - Use the cab nets. avoid sharp turns or sudden braking. FOLLOW ALL INSTRUCTIONS AND WARNINGS. A collision can result in USA With non-Polaris approved accessories - Reduce...
Owners Manual - Page 5

... in the POLARIS Service Manual and should be sure to your door! 1 For safe and enjoyable operation of POLARIS owners. We also take great pride in our complete line of your service needs during, and after, the warranty period. Be sure to return to our world-wide family of your vehicle, be performed only by a Factory...
Owners Manual - Page 11

...cab nets and keep hands and feet in vehicle at idle. 7172674 Discretionary Warning WARNING Improper vehicle...and control. • With non-POLARIS approved accessories - LOCATE AND READ OWNER'S MANUAL. avoid sharp turns or sudden braking. •...Operating this vehicle without a valid driver's license. 7175566 Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is ...
Owners Manual - Page 15

...vehicle through improper installation or use the proper size and type of accessories. • Never exceed the stated load capacity for fuel safety warnings. • Always remove the ignition key when the vehicle is not in this manual... the proper procedures outlined in this manual. Avoid turning at sharp angles in reverse. • Always use of tires specified in use to let friction ...
Owners Manual - Page 19

... overturn. If all forward speed is fully stopped. • Place the transmission in the owner's manual. Avoid exhibition driving. Improper Hill Climbing Climbing hills improperly can cause loss of... Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in reverse and slowly allow the vehicle to roll ...
Owners Manual - Page 24

...problems. 20 Gear Selector Use the gear selector to a complete stop. To shift gears, brake to shift gears. Always shift when the vehicle is stationary and the engine is idling, move the lever to assure proper transmission... on hard-packed surfaces with the engine speed above idle or while the vehicle is moving could cause transmission damage. The connections are behind the...
Owners Manual - Page 34

... pre-ride inspection checklist. See page 31. 6. During the first hour of maximum engine speed and load are desirable. Perform regular checks on areas outlined on your new vehicle is as important as recommended. Fill the fuel tank with the recommended fuel. See page 32. 2. Break in the clutches and belt by operating at slower...
Owners Manual - Page 38

... engines with fuel. • Do not smoke or allow open flames or any other concerns induced by the use of bio-diesel fuel not meeting the specifications outlined...fuel. Operating Conditions with B5 Bio-diesel Fuel Blends Engine Warranty Damages, performance or service concerns determined to B5 for use as fuel in any concentration in or near the area where refueling is performed or where fuel...
Owners Manual - Page 39

... pump and seals. 35 Remove the cap and add the recommended fuel to -32° C) range, a block heater must be required, such as cleaning the fuel system and replacing fuel filters and fuel lines. • Using bio-diesel blended fuels containing more than five percent (5%) bio-diesel can affect engine life and cause deterioration of the vehicle near...
Owners Manual - Page 47

...vehicle to your RANGER. NOTICE: Driving through deep or fastflowing water. Avoid operating through water deeper than the floorboards will cause engine damage and will also void the engine warranty...to engine oil, transmission oil, all gearcase fluids and all grease fittings. 43 If it 's critical that you perform the services outlined in major damage if the vehicle isn't serviced correctly...
Owners Manual - Page 55

...apply dielectric grease if replacing Inspect; Miles (Km) Remarks Ź Perform these services. 51 Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Ź Fuel filter/water separator Coolant (if...
Owners Manual - Page 56

...vehicles...; Engine mounts...M Miles (...Transmission oil D Fuel system E Ź Radiator (in oil change Inspect level; E Emission-Related Service D Have an authorized POLARIS dealer perform... these procedures more often for leaks at 50 hours, change oil and filter every 100 hours Replace with oil change at tank cap, lines, fuel valve, filter, pump...
Owners Manual - Page 65

...transmission and engine. Switch to low range while operating at a high speed. MAINTENANCE POLARIS Variable Transmission...manual. • This PVT system is responsible for and remove debris inside and around the PVT system. 3. WARNING! Check for service if any component of the PVT components (belt, cover, etc.). 61 Extensive engineering...debris wrapped in vehicle damage and severe...
Owners Manual - Page 70

...the transmission to neutral. 2. Allow it will cause a delay in an accident and lead to serious injury or death if the throttle pedal sticks during operation. If the engine ...66 Never start or operate this vehicle if it over the cable adjuster to its original position. Immediately contact your POLARIS dealer for service if throttle problems arise. Throttle Freeplay Adjustment 1. ...
Owners Manual - Page 72

... and rear shock absorber springs by an authorized POLARIS dealer. If this service is excessive freeplay or strange noises, or the steering feels rough or ... tension. Tip: If performing this occurs, move the park brake lever to increase or decrease spring tension. Torque to proper tension. 1. Position the vehicle on level ground. 2....transmission to the outside mounting holes. 3.
Owners Manual - Page 89

...product in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of completing an effective repair. improper engine timing; modified components; POLARIS ...limitation of unauthorized lubricants, chemicals, or fuels that are not compatible with the vehicle. use Lubricants such as oil, grease, etc. Warranty will not apply to you if ...
Owners Manual - Page 93

... material or workmanship.This limited warranty does not cover damage due to perform any service that may be necessary for your vehicle. Tampering with emission controls is a potential violation of the Clean Air Act if a part supplied by accidents for performing the scheduled maintenance identified in racing competition. Any qualified repair shop or person may deny...
Owners Manual - Page 95

......61 Belt Wear ...81 Bio-Diesel Fuels ...33-34 Blended Fuel ...35-36 Block Heater Use ...35...Warranty ...88-89 Engaging AWD ...48 Engine Oil...54-55 Engine Starting ...37 Engine Stopping ...37 Equipment Modifications ...12 Exhaust System Purging ...65 Eye Protection...9 C Cab Frame, ROPS...22 Cab Nets ...23 Capacity, Weight ...46 Cargo...45-46 Cargo Box, Dumping ...47 Chart Gearcase Specifications...
Owners Manual - Page 97

...62 Transmission, Drying ...62 Transporting the Vehicle ...78 Tread Depth ...69 S Safety Labels...6-8 Safety Symbols ...4 Safety Warnings ...12-16 Seat Belts ...24-25 Seat Removal ...24 Service Interval Programming ...29 Severe Use Definition ...50 Shifter ...20 Shifting Gears ...20 Shock Spring Adjustment ...68 Signal Words...4 Spark Arrester Purging ...65 Specifications, 4X4 ...79 Specifications...

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