2014 Polaris 800 Switchback Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this manual and on all of California to follow all product labels. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death. Failure to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 3

...vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Your manual contains instructions for minor maintenance, but information about major repairs is interested in the POLARIS Service Manual...the engineering, design, and development of your service needs during, and after, the warranty period. 1 WELCOME Thank you for all of your POLARIS vehicle, ...
Owners Manual - Page 5

... proper engine break-in the owner's manual. Safety ...8 This section describes safe vehicle operation and identifies warning labels and their locations. Pre-Ride Inspections ...60 This section explains procedures that should be performed before ...perfect riding experience. POLARIS Products...Troubleshooting ...Specifications ...Warranty ...Maintenance Log ...Index ... 116 117 122 126 134 137 3
Owners Manual - Page 18

...lubrication for the power slide suspension and, on liquid cooled models, cooling for the engine, adequate snow cover is a requirement for prolonged periods on slippery surfaces. Inadequate cooling...Avoid operating for operation of direction when operating on Slippery Surfaces WARNING! Before driving, manually turn the skis to the left and right steering. Driving on slippery surfaces. NOTICE...
Owners Manual - Page 23

.... If any label becomes illegible or comes off, contact your dealer. Do not operate engine with hood or side panels open hot. Clutch Warning This warning label is found on the...: WARNING Do not operate engine with the clutch guard removed. If any of the labels depicted in this manual differ from the labels on your protection. Never service clutches yourself. SAFETY Safety...
Owners Manual - Page 24

... Warning • Machine stopped and engine at low speeds, can cause loss of control resulting in severe injury or death. Track Warning No Passenger Warning/Fuel Recommendation Label WARNING This vehicle is designed for operator only. NOTE: For more information, see Owner's Manual. Reverse Warning No Passenger Warning/Fuel Recommendation Label WARNING Reverse operation, even...
Owners Manual - Page 25

...8226; Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of high speeds. If manual is designed for adult...fuel only. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle...
Owners Manual - Page 51

... Spring Preload Stock Rear Spring Rear Shock Clicker Rear Shock Spring Preload Accessory Spring Recommended Initial Settings Accessory 120 Rear Spring Rear Shock Clicker Rear Shock Spring Preload Rear Shock... from full soft See Optional Spring Guide (page 48) Accessory 260 Rear Spring POLARIS recommends that riders use this manual. 49 THE PERFECT FIT Suspension Quick Set-Up Guide Factory...
Owners Manual - Page 59

... service. 57 Use only POLARIS parts and accessories on your POLARIS dealer for your snowmobile to the following areas: brakes, clutches, fuel systems, internal engine components and exhaust systems. Exhaust systems are critical safety areas that must use approved POLARIS parts. Please see your POLARIS snowmobile. THE PERFECT FIT Accessories POLARIS offers a wide range of warranty...
Owners Manual - Page 74

... up to two ounces per gallon (8-16 ml per liter) of Carbon Clean. Perform maintenance as recommended. Add one to 10% ethanol (sometimes labeled "oxygenated") do not add deicers or additives that contain any form of POLARIS products. Although 87 octane fuel is usable, some engine performance will be lost and fuel economy will result in...
Owners Manual - Page 77

... operates properly, turn the ignition switch on and go through normal starting . If the engine doesn't start, take the snowmobile to an authorized POLARIS dealer for service as soon as possible. 75 DO NOT continue to activate. 3. If the engine stops abruptly when the throttle lever is released: 1. When these switches are disconnected...
Owners Manual - Page 80

... running, the snowmobile will shut off. 3. Make sure the area behind your vehicle is running WILL result in serious engine damage, especially if the snowmobile is in reverse.The maximum engine RPM will automatically reduce RPM and start a reverse rotation. The engine will be in reverse. 4. Disengaging Reverse 1. Never engage the starter when the...
Owners Manual - Page 82

... your use in the Service Manual, which is performed. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control devices or systems on your owner's manual. If your qualified service technician. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance...
Owners Manual - Page 89

... of deterioration or damage. Normal deterioration from weather and fuel compounds may need replacement. Replace worn or damaged fuel lines promptly. NOTICE: Kinking the fuel lines or using a pliers or similar tools to remove fuel lines may cause damage to service the fuel pump. Always store fuel in poor engine performance. MAINTENANCE Intake Filters The intake foam filters limit snow...
Owners Manual - Page 94

.... 92 The system will illuminate when the engine is hot. If engine overheating seems to cool down . This service must continue to operate while the indicator light is illuminated, drive slowly and stop the engine frequently to allow it to be performed when the engine is low. • Stop the engine and allow it to cool down...
Owners Manual - Page 119

... or chain jammed or broken 117 TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. SEE YOUR DEALER. SEE YOUR ... may be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose • SEE YOUR DEALER. • Inspect and replace. Machine ...
Owners Manual - Page 128

... your Owner's Manual to notifying the proper law enforcement officials, the owner must provide their name, address, telephone number and the model and serial number of purchase 5. Contact your snowmobile and its engine. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in...
Owners Manual - Page 130

... is YOUR responsibility). When requesting warranty service you use of the above limitation may cause engine damage. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. POLARIS recommends that you must take it to a POLARIS dealer authorized to resolve any of POLARIS engine oil. 2. This warranty gives you specific legal rights, and you selected...
Owners Manual - Page 131

...repairs made after the warranty period expires or by external stress, heat, cold or contamination; The following items are excluded from warranty consideration if the failure was due to perform the required vehicle Pre-Delivery Inspection, perform all applicable service... the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product ...
Owners Manual - Page 135

... been structurally altered, or when the vehicle has been used in the owner's manual. Some states do not allow limitations on your vehicle. POLARIS may deny warranty claims for your vehicle. It is prohibited by a defect in material or workmanship.This limited warranty does not cover damage due to perform any service that you have been caused by...

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