2014 Polaris Ranger 400 Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this manual and on all product labels. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Failure to follow all of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 3

Your manual contains instructions for purchasing a POLARIS vehicle, and welcome to our world-wide family of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Many years of experience have gone into the engineering, design, and development of POLARIS enthusiasts. WELCOME Thank you for minor maintenance, but information about major repairs...
Owners Manual - Page 14

...Warning Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is not in operation, or ...engine RPM which can cause serious injury or death. • Never carry passengers in cargo box. RANGER MID-SIZE MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES Read Operation & Maintenance Manual...
Owners Manual - Page 17

... of flame or sparks. Allow a greater distance for this vehicle through improper installation or use of non-POLARISapproved accessories. • Never exceed the stated load capacity for braking. • Always place the transmission in PARK before getting out of the vehicle. • Always stop the engine before filling them with their function and effect on...
Owners Manual - Page 21

...including dirt and gravel roads (unless designated for turning as described in this owner's manual. Always maintain a steady speed when climbing a hill. Never turn at high speeds...: • Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in this vehicle on unfamiliar terrain could cause...
Owners Manual - Page 25

... left unattended, always place the transmission in rough terrain or over obstacles • Loading the vehicle onto a trailer • Towing heavy loads Brake Pedal Depress the brake pedal to increase engine speed. Always shift when the vehicle is stationary and the engine is moving . High gear is intended for any shifting problems. NOTICE: Shifting gears with...
Owners Manual - Page 30

... slower speeds during the first three hours of use the first two tanks full of operation will damage close-fitted engine parts. Fill the fuel tank with vehicle operation and handling. 4. Break in 1. Perform regular checks on fluid levels, controls and areas outlined on page 18. 2. See page 56. See page 29. 6. Pull only...
Owners Manual - Page 34

... not close to a passenger. 8. Allow more than one passenger in this vehicle. Avoid unexpected or aggressive maneuvers that the vehicle is at a speed appropriate for braking. 9. Parking the Vehicle 1. Turn the engine off. 5. Slow down. Stop the vehicle on safety labels and in this manual. When parking inside a garage or other structure, be sure that the...
Owners Manual - Page 38

... and current before starting the engine, perform the service outlined on your RANGER may cause the vehicle to your RANGER. The large tires on page 66, and take the vehicle to your dealer before entering water. 2. If it 's impossible to bring the vehicle to your vehicle in water, it's critical that you perform the services outlined in major damage if...
Owners Manual - Page 55

... vehicles subjected to severe use. Miles (Km) Remarks Ź Perform these services. 53 See Pre-Ride Checklist on page 29. clean often; E Emission-Related Service. test Inspect; Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine...
Owners Manual - Page 56

... (if equipped) Ź Rear gearcase oil (if equipped) Ź Transmission oil D Fuel system E D Fuel filter Ź Radiator (in oil change Inspect level; E Emission-Related Service. replace as needed Inspect Inspect for leaks at one month Replace with oil change at tank cap, lines, fuel valve, filter, pump, carburetor; adjust; replace worn parts Inspect; D Clutches (drive and...
Owners Manual - Page 66

.... 2. Tip: Belt slip is intended for service if any seals appear to be out of damage to extend the life of force on the transmission and engine. Do not install it in any other product. • Always make sure the PVT housing is securely in the owner's manual. • This PVT system is responsible...
Owners Manual - Page 69

... locate the air box. 2. NOTICE: Operation of the vehicle without a breather filter can cause engine damage. If present, drain them into a suitable container. Service the air filter more frequently if the vehicle is equipped with the arrow pointing toward the engine. Lift the cargo box to clean the fuel filter. Remove the air filter. 4. Replace as...
Owners Manual - Page 72

...engine speed. Start the engine. Remove the lower seat base. Tighten the jam nut. 7. Perform a test drive to 1/8 inches (1.6-3.2 mm). Always check the pedal for service if throttle problems...may also not open fully. Place the transmission in the Periodic Maintenance Chart beginning on ...lower seat base. 9. Never start or operate this vehicle if it over the cable adjuster to its original...
Owners Manual - Page 93

... range Loose ignition connections Low battery voltage Incorrect fuel Clogged air filter Other mechanical failure Overheated engine Solution Refuel Inspect and replace Inspect, clean and/or replace spark plug Replace with new fuel Inspect, clean and/or replace spark plug See your dealer Set gap to specs or replace plug Check all connections and...
Owners Manual - Page 95

... not intended, including but not limited to the following items: Wheels and tires Suspension components Brake components Seat components Clutches and components Steering components Batteries Light...WARRANTIES NOT STATED IN THIS WARRANTY. We recommend the use , loss of profits, or loss of POLARIS engine oil. 2. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR...
Owners Manual - Page 98

... 250 hours of engine operation, 2500 kilometers (3100 miles) of vehicle travel , or 30 calendar months from defects in the form of a service contract or other components not covered by this emissions-certified vehicle is free from the date of purchase by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings...
Owners Manual - Page 99

... states do not allow limitations on how long an implied warranty lasts, so the above limitation may maintain, replace, or repair the emission control devices or systems on your vehicle. POLARIS also recommends that may void this limited warranty shall be necessary for performing the scheduled maintenance identified in 49-state and 50-state versions...
Owners Manual - Page 103

... Filter Systems ...67 Filter, Air ...67 Filter, Breather ...67 Filter, Fuel...67 Fluid Change Engine Oil ...57-58 Front Gearcase ...60 Main Gearcase ...59 Transmission ...59 Fluid Level Coolant (Overflow Bottle) ...63 Coolant (Radiator) ...63 Engine Oil ...56 Front Gearcase ...60 Main Gearcase ...59 Transmission ...59 Fluid Levels During Storage...83 Fluid Recommendation Coolant...62...
Owners Manual - Page 104

... Selector ...23 Gearcase Specification Chart...59 Gearcase, Front ...60 Gearcase, Main ...59 Gearcases ...59-60 Gears, Shifting ...23 Gloves ...9 O Obstacles ...33 Oil, Engine...56-58 Oil Change Engine Oil...57-58 Front Gearcase ...60 Main Gearcase ...59 Transmission...59 Oil Level Engine Oil...56 Front Gearcase ...60 Main Gearcase ...59 Transmission...59 Oil Pump Priming ...58 Oil...

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