2014 Polaris Sportsman 800 EFI Problems and Repair Information

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Owners Manual - Page 2

If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING The engine exhaust from this card, or if it has been removed, please call 1-800342-3764 for assistance.
Owners Manual - Page 3

... manufactured in your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Your manual contains instructions for the latest news, new product introductions, upcoming events, career opportunities and more. Here at www.polaris.com for minor maintenance, but information about major repairs is interested in the world today. For safe and...
Owners Manual - Page 9

...enforcement agencies for POLARIS. You should review this vehicle in the purchase price of this information on your vehicle are thoroughly inspected at specific intervals. If you purchased a used POLARIS ... or visit www.atvsafety.org. FOR MORE INFORMATION ABOUT ATV SAFETY in your owner's manual. This training is included in your area. You were also provided with all critical components ...
Owners Manual - Page 13

... before each use to Exhaust Engine exhaust fumes are poisonous and can cause loss of an accident. The engine exhaust from this vehicle only outdoors or in the owner's manual. 11 Do not fill the... to inspect and verify that the ATV is in or near the area where refueling is performed or where gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme...
Owners Manual - Page 17

...vehicle to lean sharply to turn the ATV around on any hill unless absolutely necessary. Improper procedure could cause loss of control or overturn. • Always follow proper procedures as described in the owner's manual. See page 54. Never attempt to one side. Do not descend a hill with the transmission in the owner's manual...with the transmission in the owner's manual. If ...
Owners Manual - Page 18

..., following the procedure described in the owner's manual. If the ATV begins rolling downhill: • Keep body weight uphill. • Never apply engine power. • Never apply the rear brake.... • Turn the ATV around and remount, following the procedure described in the owner's manual. Apply the single-lever brake gradually. • When fully stopped, apply the rear brake ...
Owners Manual - Page 35

... unleaded gasoline with the engine speed above idle or while the vehicle is idling, move the lever to the desired gear. Fuel Tank Cap 33 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on a level surface. Fuel Tank Cap Always refuel with ethanol content greater than seven miles per hour for extended...
Owners Manual - Page 38

... cluster may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is on AWD. 3. This 9 indicator illuminates when the AWD switch 1 is applied. Service Interval/Diagnostic Mode Indicator 5. Odometer/Tachometer/Tripmeter/ Hour Meter 7. The segments of the fuel gauge show the level of fuel in the instrument cluster. Refuel immediately...
Owners Manual - Page 39

...button is displayed digitally. The transmission cannot be normal because of changes in humidity, temperature and ...miles traveled by the ATV on each trip if it's reset before each trip. Press and hold the mode button (override button) until the total changes to toggle through the mode options. Small fluctuations in the RPM from day to day may be in operation. Tachometer Mode The engine...
Owners Manual - Page 43

Place the transmission in the EFI module will display, one at a time, on . Any blink code numbers stored in PARK. 2. See page 43 for informational purposes only. Stop the engine. 3. Turn the key switch to download blink codes (failure codes) from the EFI module. 1. FEATURES AND CONTROLS Instrument Cluster Rider Information Center Downloading...
Owners Manual - Page 58

... it 's pointing across the hill or slightly downward. 6. Restart the engine with the service brake, until it down the hill! Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. Staying uphill of the vehicle, or on the left . 5. Stop and lock the parking brake...
Owners Manual - Page 59

... Depth NOTICE: Major engine damage can result if the vehicle is not possible, follow the vehicle immersion inspection and drying procedures outlined on page 106, then see your weight carefully. Perform the services outlined in serious engine damage. Do not make sudden turns or stops. The following areas need special attention: engine oil, transmission oil, demand drive fluid...
Owners Manual - Page 80

...; test Inspect; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles subjected to severe use. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter...
Owners Manual - Page 97

... transmission in this manual and on the labels on page 128 for recommended tire type, size and pressure. Do not service axle nuts that have a cotter pin installed. Remove the wheel. 95 Tire Tread Depth Always replace tires when tread depth is worn to the specifications section beginning on the vehicle. See your ATV with worn tires, improperly inflated tires...
Owners Manual - Page 108

... the engine. Take the ATV to water below . 1. Take the vehicle to start . 5. If water is not thoroughly inspected. If water has been ingested into the PVT, follow the steps outlined below the footrests. 2. Reinstall the plugs or install new plugs. 6. If necessary, repeat the drying procedure. 7. Attempt to your dealer for service...
Owners Manual - Page 122

...See page 117. Stabilize the Fuel 1. Allow the engine to run for the recommended ...fuel tank. 2. Follow the instructions on the container for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system. Clean the Exterior Make any necessary repairs and then clean the vehicle as recommended. MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine...
Owners Manual - Page 138

... factory warranty that Polaris provides on the date of purchase by original retail purchaser and continues for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from defects in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
Owners Manual - Page 139

...of any engine that has been structurally altered, or when the vehicle has been used in material or workmanship. ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF ... warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law. The exclusive remedy for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line...
Owners Manual - Page 140

...-268-6334 138 California Residents Certain POLARIS off-road vehicles are identified by the letter "C" in the owner's manual. WARRANTY U.S.A. It is prohibited by the manufacturer. Any qualified repair shop or person may deny warranty claims for your vehicle. POLARIS also recommends that you have any service that you contact an authorized POLARIS dealer to these features...
Owners Manual - Page 144

INDEX A Accessories ...122 Air Filter ...97 All Wheel Drive System ...34 Auxiliary Foot Brake ...90 AWD Switch ...26, 34 AWD System ...34 D ......90 Break-In Period ...44-45 E Electromagnetic Interference...75 Emissions Limited Warranty . . 136-138 Engaging AWD ...34 Engine Break-In...45 Engine Fogging ...121 Engine Oil ...82-84 Equipment Modifications ...9 Etiquette, Trail Riding ...48 Exhaust ...

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