2016 Polaris Ranger XP 900 High Lifter Problems and Repair Information

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Owners Manual - Page 2

... follow the safety precautions could result in this QR code with your smartphone. For videos and more information about a safe riding experience with your Polaris vehicle, scan this manual and on all of California to follow all product labels. Failure to cause cancer, birth defects or other reproductive harm. WARNING The...
Owners Manual - Page 3

... safe and enjoyable operation of your service needs during, and after, the warranty period. 1 Your POLARIS dealer knows your vehicle best and is outlined in the POLARIS Service Manual and can provide for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your...
Owners Manual - Page 13

...areas. When vehicle is stationary and at idle. Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use cab nets and/or...vehicle for hills, rough terrain, ruts and other changes in traction and terrain. LOCATE AND READ OWNER'S MANUAL. Stay completely inside the vehicle... lbs. (582 kg) CAUTION To avoid transmission damage, shift only when vehicle is stopped, place shift in SEVERE INJURY...
Owners Manual - Page 14

... payload is greater than 500 lbs., the vehicle must be operated in vehicle damage, SEVERE INJURY or DEATH. RANGER XP MAXIMUM CARGO BOX LOAD TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND ACCESSORIES Read Operation and Maintenance Manual for more detailed loading information. 1000...
Owners Manual - Page 17

.... Always maintain proper tire pressure as specified on safety labels. • Never modify this vehicle. See page 18 for fuel safety warnings. • Always remove the ignition key when the vehicle is not in this manual for this vehicle through improper installation or use by someone under the age of non-POLARIS approved accessories. • Never exceed...
Owners Manual - Page 21

... light brake pressure to changing terrain conditions. If you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in this owner's manual. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of traction...
Owners Manual - Page 24

... intended for any shifting problems. Using Low Range Always shift into low gear for use on page 105. Using high gear for the RANGER. See the Drive Belt Wear/Burn section on hard-packed surfaces with the engine speed above idle or while the vehicle is moving could cause transmission damage. FEATURES AND CONTROLS...
Owners Manual - Page 32

Engine damage could cause severe injury or death. Rollover Protective Structure (ROPS) The Rollover Protective Structure (ROPS) on this manual to 10% ethanol can assure occupant protection in this vehicle meets OSHA 1928.53 rollover performance requirements. Always follow all safe operating practices outlined in the event of a rollover. Unleaded fuel blends with up to avoid...
Owners Manual - Page 43

.... Check fluid levels of transmission and all warnings outlined in 1. PVT Break-in (Clutches/Belt) A proper break-in of this manual. Engine and Drivetrain Break-in the safety section of the clutches and drive belt will damage close-fitted engine parts. Careful treatment of operation will ensure a longer life and better performance. Do not operate...
Owners Manual - Page 50

... first opportunity. If it 's impossible to bring the vehicle in before starting the engine, perform the service outlined on page 81, and take the vehicle to the pedal repeatedly until braking action is required before starting the engine, perform the service outlined on page 67, and take the vehicle in for service. OPERATION Driving Through Water Your POLARIS RANGER can...
Owners Manual - Page 69

... POLARIS dealer or other qualified person perform these operations more frequently. Tampering with safe service and adjustment procedures, a qualified dealer can perform any service that may be inspected and serviced more often for your POLARIS dealer. Record maintenance and service in the safest, most reliable condition. Vehicles subjected to heavy or severe use...
Owners Manual - Page 70

... for vehicles subjected to extreme use. D Have an authorized POLARIS dealer or other qualified person perform these ...Perform these services. 68 cycle key to pressurize fuel pump; clean often Verify proper operation Lubricate daily or after each use ) Ź Demand drive fluid (front gearcase) (if equipped) Ź Transmission oil Ź Engine oil change Lubricate all services...
Owners Manual - Page 71

...377; Perform these services. 69...Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles...vehicles subjected to water, mud, etc. 1000 (1600) Inspect; D Have an authorized POLARIS dealer or other qualified person perform these procedures more often for leaks at fill cap, fuel lines/rail and fuel pump...
Owners Manual - Page 80

... from the duct and from the clutch and engine compartments when replacing the belt. Position the vehicle on clutch components. MAINTENANCE POLARIS Variable Transmission (PVT) System WARNING Failure to comply with ... the belt. • See your dealer as outlined in the owner's manual. • This PVT system is securely in vehicle damage, loss of force on a level surface. Lift the cargo box....
Owners Manual - Page 82

... causes outer clutch covers to fail. If any seals appear to seals on the transmission and engine. Step 9 13. Remove ALL Debris Step 13 80 Switch to low range while...system. 11. MAINTENANCE POLARIS Variable Transmission (PVT) System Belt Replacement/Debris Removal 9. Torque to extend the life of damage to be damaged, your vehicle requires prompt service. Tip: Belt slip is ...
Owners Manual - Page 97

... to disperse through the entire fuel delivery system. Oil and Filter Change the oil and filter. Fill the fuel tank. 2. Allow the engine to run for the recommended ...engine during the storage period. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. Clean the Exterior Make any necessary repairs and clean the vehicle...
Owners Manual - Page 111

... following items: Wheels and tires Suspension components Brake components Seat...mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use of POLARIS engine oil. 2. WARRANTY Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies This warranty excludes damages or failures caused by this warranty...
Owners Manual - Page 113

... regulations. This warranty gives you specific legal rights, and you have other components not covered by original retail purchaser and continues for warranty or service bulletin coverage of the country where it conforms with your dealer to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The...
Owners Manual - Page 114

... been structurally altered, or when the vehicle has been used for performing the scheduled maintenance identified in California. California Residents Certain POLARIS Off-Road Vehicles are responsible for such service. The POLARIS 50-state models are considered emission-related components for sale in the owner's manual. EPA Emissions Limited Warranty The following parts are designed and...
Owners Manual - Page 117

...Engaging AWD ...53-54 Engine Break-In ...41 Engine Fogging...96 Engine Oil...70-72 Engine Starting ...43 Engine Stopping ...43 EPS ...28 Equipment Modifications ...15 Error Codes, Engine ...40 Exhaust Emission Control System ...66 Exhaust System Warning ...83 Eye Protection...9 C Cab Frame, ROPS...30 Cab Heater ...26 Cab Nets ...31 Cargo...50 Cargo Box, Dumping ...52 Chart Gearcase Specifications...

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