Owners Manual
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RANGER XP® 900 RANGER XP® 900 High Lifter RANGER CREW® 900 Owner's Manual for Maintenance and Safety
RANGER XP® 900 RANGER XP® 900 High Lifter RANGER CREW® 900 Owner's Manual for Maintenance and Safety
Owners Manual
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... minor discrepancies may result between the actual vehicle and the information presented in part, is based on the latest product information at the time of POLARIS Industries Inc. All information contained within , whether whole or in this publication is expressly prohibited. Due to constant improvements in U.S.A. 2016 RANGER XP 900 / RANGER XP 900 High Lifter / RANGER CREW 900 Owner's Manual P/N 9926469 2 No liability can be accepted...
... minor discrepancies may result between the actual vehicle and the information presented in part, is based on the latest product information at the time of POLARIS Industries Inc. All information contained within , whether whole or in this publication is expressly prohibited. Due to constant improvements in U.S.A. 2016 RANGER XP 900 / RANGER XP 900 High Lifter / RANGER CREW 900 Owner's Manual P/N 9926469 2 No liability can be accepted...
Owners Manual
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... safety warnings, precautions and operating procedures before operating the vehicle. Always keep hands, feet and all product labels. • Always use this manual and all other off-road vehicles. This vehicle handles differently than other vehicles, such as cars, trucks or other body parts inside the vehicle at www.rohva.org. • This vehicle is not a toy and can result in this owner's manual and review the safety DVD...
... safety warnings, precautions and operating procedures before operating the vehicle. Always keep hands, feet and all product labels. • Always use this manual and all other off-road vehicles. This vehicle handles differently than other vehicles, such as cars, trucks or other body parts inside the vehicle at www.rohva.org. • This vehicle is not a toy and can result in this owner's manual and review the safety DVD...
Owners Manual
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... kg) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND NONFACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual for and remove debris inside and around clutch and vent system when replacing belt. Read owner's manual or see authorized POLARIS dealer. 7177469 Clutch Cover Warning 12 Clutch Cover Warning WARNING Improper service or maintenance of losing control. Loads should be centered and carried as low as possible in LOW range. Load/Passenger/Tire Pressure Warning IMPROPER TIRE PRESSURE OR OVERLOADING...
... kg) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND NONFACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual for and remove debris inside and around clutch and vent system when replacing belt. Read owner's manual or see authorized POLARIS dealer. 7177469 Clutch Cover Warning 12 Clutch Cover Warning WARNING Improper service or maintenance of losing control. Loads should be centered and carried as low as possible in LOW range. Load/Passenger/Tire Pressure Warning IMPROPER TIRE PRESSURE OR OVERLOADING...
Owners Manual
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... available heat settings: • Low • Medium • High • Off Ignition Switch The ignition switch is located under the seats. Seat heater wiring is a three-position, key-operated switch. Electrical equipment can be used. The key returns to engage the electric starter. OFF ON START The engine is in to spool line in the OFF position. Electrical circuits are on the control panel. Ignition Switch 25 IN OFF OUT Seat Heater Switches The driver and passenger seat heater switches (if...
... available heat settings: • Low • Medium • High • Off Ignition Switch The ignition switch is located under the seats. Seat heater wiring is a three-position, key-operated switch. Electrical equipment can be used. The key returns to engage the electric starter. OFF ON START The engine is in to spool line in the OFF position. Electrical circuits are on the control panel. Ignition Switch 25 IN OFF OUT Seat Heater Switches The driver and passenger seat heater switches (if...
Owners Manual
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... engine is at idle and high electrical load (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to display, an open or short circuit has occurred in the fuel sensor circuit. This indicator illuminates when ADC mode is selected. 6. See page 38 for resetting instructions. 8. 4X4 Indicator - Tip: If the fuel icon fails to clear the warning. 5. Clock - Fuel Gauge - FEATURES AND CONTROLS Instrument Cluster...
... engine is at idle and high electrical load (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to display, an open or short circuit has occurred in the fuel sensor circuit. This indicator illuminates when ADC mode is selected. 6. See page 38 for resetting instructions. 8. 4X4 Indicator - Tip: If the fuel icon fails to clear the warning. 5. Clock - Fuel Gauge - FEATURES AND CONTROLS Instrument Cluster...
Owners Manual
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... high gear for the vehicle. OPERATION Towing Loads Towing improperly can alter vehicle handling and may lose control of control or brake instability. See page 50. See the Drive Belt Wear/Burn section on page 98. 6. Do not operate the vehicle faster than 15°. If towing a disabled vehicle is not recommended. See the towing capacity chart below and the specifications charts beginning on page 105. Never tow a trailer on...
... high gear for the vehicle. OPERATION Towing Loads Towing improperly can alter vehicle handling and may lose control of control or brake instability. See page 50. See the Drive Belt Wear/Burn section on page 98. 6. Do not operate the vehicle faster than 15°. If towing a disabled vehicle is not recommended. See the towing capacity chart below and the specifications charts beginning on page 105. Never tow a trailer on...
Owners Manual
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... winching vehicle's engine run down the battery on top of the mid-point of the winch cable. WINCH GUIDE Winch Operation 8. Also, never permit others to prevent the battery from running low if winching for winch damping to propel itself . The ONLY time a winch-equipped vehicle should NEVER be released by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack...
... winching vehicle's engine run down the battery on top of the mid-point of the winch cable. WINCH GUIDE Winch Operation 8. Also, never permit others to prevent the battery from running low if winching for winch damping to propel itself . The ONLY time a winch-equipped vehicle should NEVER be released by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack...
Owners Manual
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... leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; adjust as needed Adjust as needed - Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe Drive shafts D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) Ź D Front wheel bearings D Brake fluid Suspension bushings Spark...
... leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; adjust as needed Adjust as needed - Ź Cooling Hoses (if applicable) Ź Engine mounts Exhaust muffler/pipe Drive shafts D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) Ź D Front wheel bearings D Brake fluid Suspension bushings Spark...
Owners Manual
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... the rear of the gearcase. Dispose of the level check/fill plug hole threads. See page 104 for leaks. Position the vehicle on page 67. Reinstall the fill plug. Remove the drain plug. Check for the part numbers of the gearcase. 1. MAINTENANCE Gearcases Gearcase Specification Chart RANGER XP 900 / RANGER CREW 900 Gearcase Main Gearcase (Transmission) Front Gearcase Lubricant AGL Gearcase Lubricant & Transmission Fluid Demand Drive Fluid Capacity 40...
... the rear of the gearcase. Dispose of the level check/fill plug hole threads. See page 104 for leaks. Position the vehicle on page 67. Reinstall the fill plug. Remove the drain plug. Check for the part numbers of the gearcase. 1. MAINTENANCE Gearcases Gearcase Specification Chart RANGER XP 900 / RANGER CREW 900 Gearcase Main Gearcase (Transmission) Front Gearcase Lubricant AGL Gearcase Lubricant & Transmission Fluid Demand Drive Fluid Capacity 40...
Owners Manual
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... the brake pedal. CAUTION! Brake Lights When the brake pedal is replaced. Check the brake light before servicing. 1. Oil from the wiring harness. Headlight Lamp Replacement Access a headlamp wiring harness through the front wheel well. Turn the lamp counter-clockwise to the ON position. 2. The brake light should come on the lamp locates properly in low light conditions until the headlight is depressed, the brake light comes on the wiring. 2. MAINTENANCE Lights Poor lighting can cause burns to cool...
... the brake pedal. CAUTION! Brake Lights When the brake pedal is replaced. Check the brake light before servicing. 1. Oil from the wiring harness. Headlight Lamp Replacement Access a headlamp wiring harness through the front wheel well. Turn the lamp counter-clockwise to the ON position. 2. The brake light should come on the lamp locates properly in low light conditions until the headlight is depressed, the brake light comes on the wiring. 2. MAINTENANCE Lights Poor lighting can cause burns to cool...
Owners Manual
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... RANGER XP 900/CREW 900 fuse box is located under the right rearmost seat. • The RANGER XP 900 High Lifter fuse box is located on the power steering wiring harness near the fuse box. If you experience other electrical failures, a fuse may not be working properly, please see your POLARIS dealer. Locate and correct any short circuits that a fuse or relay may need replacement. The power steering fuse (if equipped) is located behind the upper center dash...
... RANGER XP 900/CREW 900 fuse box is located under the right rearmost seat. • The RANGER XP 900 High Lifter fuse box is located on the power steering wiring harness near the fuse box. If you experience other electrical failures, a fuse may not be working properly, please see your POLARIS dealer. Locate and correct any short circuits that a fuse or relay may need replacement. The power steering fuse (if equipped) is located behind the upper center dash...
Owners Manual
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... System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER XP 900 High Lifter Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight Test GVW - Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1500...
... System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER XP 900 High Lifter Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight Test GVW - Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1500...
Owners Manual
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... Brake Light PVT, 4-wheel independent shaft Single Lever (H/L/N/R/P) Front 4.03:1 / Rear 12.05:1 Front 8.56:1 / Rear 25.59:1 Front 7.67:1 / Rear 22.92:1 3.182:1 28 x 9.5 - 14 28 x 11 - 14 10 psi (69 kPa) 12 psi (83 kPa) Foot Activated, 4 wheel hydraulic disc 2 single beam, 50W, quartz/halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W) Clutching See your POLARIS dealer for clutching specifications. 99 Rear Tire Pressure - High Transmission Gear Ratio - SPECIFICATIONS RANGER XP 900 High Lifter Driving...
... Brake Light PVT, 4-wheel independent shaft Single Lever (H/L/N/R/P) Front 4.03:1 / Rear 12.05:1 Front 8.56:1 / Rear 25.59:1 Front 7.67:1 / Rear 22.92:1 3.182:1 28 x 9.5 - 14 28 x 11 - 14 10 psi (69 kPa) 12 psi (83 kPa) Foot Activated, 4 wheel hydraulic disc 2 single beam, 50W, quartz/halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W) Clutching See your POLARIS dealer for clutching specifications. 99 Rear Tire Pressure - High Transmission Gear Ratio - SPECIFICATIONS RANGER XP 900 High Lifter Driving...
Owners Manual
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Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 100 Cargo Box Load* Overall Length Overall Width Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight ...
Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 100 Cargo Box Load* Overall Length Overall Width Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight ...
Owners Manual
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... Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER CREW 900 Maximum Weight Capacity Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1750 lbs. (795 kg) (including operator, passengers, cargo, accessories) 1350 lbs. (612 kg) (Models...
... Width (tires) Overall Height Wheelbase Cargo Box Dimensions (Inside) Ground Clearance Min. SPECIFICATIONS RANGER CREW 900 Maximum Weight Capacity Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension Lubrication System 1750 lbs. (795 kg) (including operator, passengers, cargo, accessories) 1350 lbs. (612 kg) (Models...
Owners Manual
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...country where your product to perform the warranty repair. Upon residence verification, the servicing dealer will be authorized to an authorized POLARIS dealer. however, you must take your product was originally purchased, all warranty coverage will be denied. Outside...be required to Safety Bulletins. 110 WARRANTY How To Obtain Warranty Service If your original selling dealer; When requesting warranty service you may be sure to a POLARIS Servicing Dealer. You may use any authorized POLARIS dealer that you use your vehicle requires warranty service, you have received...
...country where your product to perform the warranty repair. Upon residence verification, the servicing dealer will be authorized to an authorized POLARIS dealer. however, you must take your product was originally purchased, all warranty coverage will be denied. Outside...be required to Safety Bulletins. 110 WARRANTY How To Obtain Warranty Service If your original selling dealer; When requesting warranty service you may be sure to a POLARIS Servicing Dealer. You may use any authorized POLARIS dealer that you use your vehicle requires warranty service, you have received...
Owners Manual
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... of a service contract or other paid warranty extension. POLARIS Industries Inc. This EPA emissions warranty period is extended for at least as long as a whole. Repairing or replacing other rights which vary from the date of purchase, whichever comes first. The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as the standard factory warranty that at POLARIS. This...
... of a service contract or other paid warranty extension. POLARIS Industries Inc. This EPA emissions warranty period is extended for at least as long as a whole. Repairing or replacing other rights which vary from the date of purchase, whichever comes first. The warranty period for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as the standard factory warranty that at POLARIS. This...
Owners Manual
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... ...52 Chart Gearcase Specifications ...73 Periodic Maintenance...67-69 Check Engine Indicator ...40 Cleaning and Storage ...94-96 Clothing ...9 Clutching...99, 101, 103 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...77 Coolant Level, Radiator ...77 Coolant, Adding or Changing ...76 Cooling Fan...76 Cooling System...76-77 Crankcase Emission Control System ...66 F Fan, Cooling ...76 Filter Cleaning, Air ...82 Filter Systems ...82 Filter, Air ...82 Fluid, Brake ...84 Fluid Change Engine Oil ...71-72 Front...
... ...52 Chart Gearcase Specifications ...73 Periodic Maintenance...67-69 Check Engine Indicator ...40 Cleaning and Storage ...94-96 Clothing ...9 Clutching...99, 101, 103 Component Locations ...21 Console ...22 Coolant Level, Overflow Bottle (Coolant) ...77 Coolant Level, Radiator ...77 Coolant, Adding or Changing ...76 Cooling Fan...76 Cooling System...76-77 Crankcase Emission Control System ...66 F Fan, Cooling ...76 Filter Cleaning, Air ...82 Filter Systems ...82 Filter, Air ...82 Fluid, Brake ...84 Fluid Change Engine Oil ...71-72 Front...
Owners Manual
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... ...92 Storage, Covers ...96 Storage, Fluid Levels ...96 Storage, Oil and Filter...95 Storage, Removal ...97 Suspension Adjustment, Rear ...86 Switches AWD Drive Mode Switch ...24, 56 AWD Switch ...24 AWD Switches...24 Cab Heater Switches ...26 Differential Lock Switch ...24 Ignition Switch...25 Light Switch...24 Mode Button ...35 Remote Winch Switch ...25 Seat Heater Switches ...25 Windshield Washer Switch ...27 Windshield Wiper Switch ...27 T Tachometer ...39 Throttle Pedal ...28 Tilt Steering ...28 Tire Tread Depth...87 Tires ...87-88 Torque, Axle Nuts ...87 Torque, Spark Plug ...75 Torque...
... ...92 Storage, Covers ...96 Storage, Fluid Levels ...96 Storage, Oil and Filter...95 Storage, Removal ...97 Suspension Adjustment, Rear ...86 Switches AWD Drive Mode Switch ...24, 56 AWD Switch ...24 AWD Switches...24 Cab Heater Switches ...26 Differential Lock Switch ...24 Ignition Switch...25 Light Switch...24 Mode Button ...35 Remote Winch Switch ...25 Seat Heater Switches ...25 Windshield Washer Switch ...27 Windshield Wiper Switch ...27 T Tachometer ...39 Throttle Pedal ...28 Tilt Steering ...28 Tire Tread Depth...87 Tires ...87-88 Torque, Axle Nuts ...87 Torque, Spark Plug ...75 Torque...