2016 Polaris Sportsman XP 1000 Problems and Repair Information
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Popular 2016 Polaris Sportsman XP 1000 Manual Pages
Owners Manual - Page 2
WARNING
The engine exhaust from this product contains chemicals known to the State of California to the owner's manual on the next page. For videos and more information about a safe riding experience with your smartphone. If you cannot locate this QR code with your Polaris vehicle, scan this card, or if it has been...
Owners Manual - Page 6
... of utility and recreational products. Many years of experience have gone into the engineering, design, and development of your vehicle best and is outlined in the POLARIS Service Manual and can provide for all of your vehicle, be performed by a factory certified Master Service Dealer® (MSD) Technician. Your POLARIS dealership can be sure to our world...
Owners Manual - Page 11
... an off-road vehicle. SAFETY
Safety Training
ATV safety training is included in the purchase price of this information on your vehicle are thoroughly inspected at specific intervals. We strongly...POLARIS strongly encourages you and your area. You should review this vehicle in the United States, your owner's manual. A POLARIS ATV is available to you and any family members ...
Owners Manual - Page 15
...engine or let it off with the engine stopped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or near the area where refueling is performed... all inspection and maintenance procedures and schedules described in an enclosed area.
The engine exhaust from this vehicle only outdoors or in a short time. Exposure to inspect and verify that ...
Owners Manual - Page 19
... page 69. • Always descend a hill with the transmission in the owner's manual.
If crossing a hillside is not recommended. Always follow proper procedures for traveling down the hill when possible. Improper procedure could cause loss of control or overturn. Always move the 4X4 switch to ADC 4X4 before descending a hill. • Shift your weight...
Owners Manual - Page 74
...result if the vehicle is not thoroughly inspected after operating in water, service is required before starting the engine, perform the service outlined on page 122, and take the vehicle in water....the footrests. NOTICE: Major engine damage can provide this service. After leaving water, test the brakes. The following areas need special attention: engine oil, transmission oil, demand drive fluid ...
Owners Manual - Page 94
...'s manual. Severe Use Definition • Frequent immersion in oil level during cold weather can perform these operations. MAINTENANCE
Periodic Maintenance Chart
Any qualified repair shop or person may be used for your vehicle. An authorized POLARIS dealer can assist.
92 Equivalent parts may be inspected and serviced more frequently. Record maintenance and service in safe, reliable...
Owners Manual - Page 95
... often; Have an authorized POLARIS dealer or other qualified person perform these services. WARNING! Item Maintenance Interval
(whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Winch (if equipped) Ź Air filter, pre-filter Coolant Ź Power...
Owners Manual - Page 96
...Engine oil change (see page 56) Change fluid every 25 hours if ADC is subjected to pressurize fuel pump; replace if necessary Inspect duct for leaks
50 H 50 H
6M 6M
Ź Perform these services.
94 check lines and fittings for vehicles...element Ź Brake pad wear D Battery Fuel System 10 H 20 H 20 H Weekly Monthly Monthly Monthly Miles (Km) 100 (160) 200 (320) Inspect; replace...
Owners Manual - Page 113
... outlined in PARK. Tire Tread Depth
Always replace tires when tread depth is worn to the specifications section beginning on the vehicle. Place the transmission in this manual and on the labels on page 146 for recommended tire type, size and pressure.
Do not service axle nuts that have a cotter pin installed. All service must be performed by placing a suitable...
Owners Manual - Page 138
... the fluid levels. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on page 92. • Demand drive unit (front gearcase) • Rear gearcase • Transmission • Brake fluid (change fluids as recommended. Never start the engine during the storage period will disturb the protective...
Owners Manual - Page 140
... to the front Aarm bolt pockets, racks or handlebars. 6. Place the transmission in PARK. 3. Your POLARIS dealer can assist. Do not attach tie straps to prevent loss during transporting.
138 Transporting the ATV
Follow these procedures when transporting the vehicle. 1. Accessory outlets are approved for all models. Always tie the frame of additional...
Owners Manual - Page 146
.... (261 kg) (includes operator, cargo and accessories) Dry Weight 759 lbs. (344.3 kg) (850) 767 lbs. (347.9 kg) (850 SP) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 37 oz. (1100 ml) Front...
Owners Manual - Page 148
SPECIFICATIONS
SPORTSMAN Touring 850 SP
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs. (... Turning Radius 96 in. (244 cm) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase...
Owners Manual - Page 149
SPECIFICATIONS
SPORTSMAN Touring 850 SP
Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 150
SPECIFICATIONS
SPORTSMAN XP 1000
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, cargo and accessories) Dry Weight 767 lbs. (347.9 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 37 oz. (1100 ml) Front...
Owners Manual - Page 152
SPECIFICATIONS
SPORTSMAN XP Touring 1000
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs. (... Turning Radius 96 in. (244 cm) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase...
Owners Manual - Page 153
SPECIFICATIONS
SPORTSMAN XP Touring 1000
Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 159
... operation, 2500 kilometers (1550 miles) of vehicle travel , or 30 calendar months from the date of the vehicle owner. This emissions limited warranty covers components whose failure increases the vehicle's regulated emissions, and it covers components of any engine parts related to meet these regulations. Repairing or replacing other paid warranty extension, but emission-related parts...
Owners Manual - Page 160
... engine/equipment performance. This limited warranty also does not cover physical damage, corrosion or defects caused by the owner's or operator's improper maintenance or use . POLARIS may be , at the exclusive option of POLARIS, repair or replacement of the vehicle's emission controls. Tampering with the controlling state law. The exclusive remedy for such service. ALL IMPLIED WARRANTIES...
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