Owners Manual
Page 39
... vehicle. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is left unattended, always place the transmission in PARK and lock the parking brake. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to the desired gear. Belt Life To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and when operating uphill at a slow speed. 37 FEATURES AND CONTROLS Automatic Transmission Gear...
... vehicle. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is left unattended, always place the transmission in PARK and lock the parking brake. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to the desired gear. Belt Life To extend belt life, use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and when operating uphill at a slow speed. 37 FEATURES AND CONTROLS Automatic Transmission Gear...
Owners Manual
Page 47
... CONTROLS Instrument Cluster Digital/Analog Gauge Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard mode is inoperative. Serious engine damage could result. If the indicator stops flashing but remains illuminated, the overheating condition remains, and the system will automatically reduce engine power. Neutral High Beam This lamp illuminates when the transmission is in miles per hour. EPS Warning This indicator illuminates when the key is turned...
... CONTROLS Instrument Cluster Digital/Analog Gauge Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition When standard mode is inoperative. Serious engine damage could result. If the indicator stops flashing but remains illuminated, the overheating condition remains, and the system will automatically reduce engine power. Neutral High Beam This lamp illuminates when the transmission is in miles per hour. EPS Warning This indicator illuminates when the key is turned...
Owners Manual
Page 49
... 49 for resetting instructions. 7. 4X4 Display - A flashing wrench symbol alerts the operator that the preset service interval has been reached. H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. See page 43. 5. Fuel Gauge Display - This area displays gear shifter position. The segments of the fuel gauge show the level of fuel in the fuel tank. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1.
... 49 for resetting instructions. 7. 4X4 Display - A flashing wrench symbol alerts the operator that the preset service interval has been reached. H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. See page 43. 5. Fuel Gauge Display - This area displays gear shifter position. The segments of the fuel gauge show the level of fuel in the fuel tank. FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1.
Owners Manual
Page 59
See page 35. Always exercise extreme caution whenever handling gasoline. 2. Check the engine oil level on the daily pre-ride inspection checklist. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Change both the oil and the filter at first. Pull only light loads. Drive slowly at 25 hours. PVT Break-in (Clutches/Belt) A proper break-in of operation and...
See page 35. Always exercise extreme caution whenever handling gasoline. 2. Check the engine oil level on the daily pre-ride inspection checklist. Perform regular checks on fluid levels, controls and areas outlined on the dipstick. Change both the oil and the filter at first. Pull only light loads. Drive slowly at 25 hours. PVT Break-in (Clutches/Belt) A proper break-in of operation and...
Owners Manual
Page 79
... towing heavy cargo to maintain stable driving conditions. 4. Do not obstruct the headlight beam with extreme caution whenever hauling or towing loads. Slow down. 8. OPERATION Hauling Cargo 1. Balance, handling and control may be evenly distributed (1/3 on the front rack and 2/3 on warning labels and in 2/3 the specifications section of 1/3 this manual. 2. Never exceed the weight capacities specified for your ATV on the rear rack) and mounted...
... towing heavy cargo to maintain stable driving conditions. 4. Do not obstruct the headlight beam with extreme caution whenever hauling or towing loads. Slow down. 8. OPERATION Hauling Cargo 1. Balance, handling and control may be evenly distributed (1/3 on the front rack and 2/3 on warning labels and in 2/3 the specifications section of 1/3 this manual. 2. Never exceed the weight capacities specified for your ATV on the rear rack) and mounted...
Owners Manual
Page 80
... maximum weight capacity of rear rack cargo weight and tongue weight must not exceed the rear rack capacity. • The total load (operator, passenger, accessories, cargo and weight on inclines. 850 SP Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 1500 lbs. (680 kg) 150 lbs. (68 kg) XP 1000 1500 lbs. (680 kg) 150 lbs. (68 kg) 78 Remove the hitch from the ATV when not towing a trailer. Never...
... maximum weight capacity of rear rack cargo weight and tongue weight must not exceed the rear rack capacity. • The total load (operator, passenger, accessories, cargo and weight on inclines. 850 SP Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 1500 lbs. (680 kg) 150 lbs. (68 kg) XP 1000 1500 lbs. (680 kg) 150 lbs. (68 kg) 78 Remove the hitch from the ATV when not towing a trailer. Never...
Owners Manual
Page 96
... authorized POLARIS dealer or other qualified person perform these procedures more often for leaks and abrasion Break-in oil level check Lubricate all fittings, pivots, cables, etc. check lines and fittings for vehicles subjected to severe use ) Ź Demand drive fluid Ź Rear gearcase oil Ź Transmission oil Ź General lubrication Shift linkage D Steering Ź Front suspension Ź Rear suspension D Throttle Cable/ Throttle Release Switch Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses 25...
... authorized POLARIS dealer or other qualified person perform these procedures more often for leaks and abrasion Break-in oil level check Lubricate all fittings, pivots, cables, etc. check lines and fittings for vehicles subjected to severe use ) Ź Demand drive fluid Ź Rear gearcase oil Ź Transmission oil Ź General lubrication Shift linkage D Steering Ź Front suspension Ź Rear suspension D Throttle Cable/ Throttle Release Switch Throttle Body Intake Duct Drive belt Cooling system Ź Radiator Ź Cooling hoses 25...
Owners Manual
Page 97
...; Transmission oil D Fuel system 100 H 100 H 100 H 100 H 100 H 100 H 6M 6M 12 M 12 M 12 M 12 M Miles (Km) 1000 (1600) Inspect for leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; replace as needed Remarks Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark...
...; Transmission oil D Fuel system 100 H 100 H 100 H 100 H 100 H 100 H 6M 6M 12 M 12 M 12 M 12 M Miles (Km) 1000 (1600) Inspect for leaks and loose fittings 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Cycle key to water, mud, etc. 1000 (1600) Inspect; replace as needed Remarks Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark...
Owners Manual
Page 114
... they've been loosened for service. Install the wheel nuts and finger-tighten them. 5. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. 4. Lock the parking brake. 3. Lower the vehicle to come off during operation, which could result in PARK. 2. Place the transmission in an accident or overturn...
... they've been loosened for service. Install the wheel nuts and finger-tighten them. 5. Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. 4. Lock the parking brake. 3. Lower the vehicle to come off during operation, which could result in PARK. 2. Place the transmission in an accident or overturn...
Owners Manual
Page 117
... skin. MAINTENANCE Lights Poor lighting can cause burns to remove it with bare fingers. Non-SP/XP: Remove the five (5) headlight pod screws. Allow lamps to pull on the connector, not on the lamp locates properly in reduced visibility when driving. Make sure the tab on the wiring. 3. Oil from the speedometer. Unplug the headlamp from the wiring harness. If...
... skin. MAINTENANCE Lights Poor lighting can cause burns to remove it with bare fingers. Non-SP/XP: Remove the five (5) headlight pod screws. Allow lamps to pull on the connector, not on the lamp locates properly in reduced visibility when driving. Make sure the tab on the wiring. 3. Oil from the speedometer. Unplug the headlamp from the wiring harness. If...
Owners Manual
Page 120
... the pod. 118 Reverse the steps to remove the o-rings from the headlight mounting tabs. 5. Unplug the headlamp from the speedometer. 3. Use a small screwdriver to install the new housing and reassemble the pod. Headlight Housing Replacement (Non-SP/XP Models) 1. Pull the headlight housing up to release it from the wiring harness. 4. MAINTENANCE Lights Headlight Housing Replacement (SP/XP Models) 1. Unplug the headlamp from the locking tabs. 6.
... the pod. 118 Reverse the steps to remove the o-rings from the headlight mounting tabs. 5. Unplug the headlamp from the speedometer. 3. Use a small screwdriver to install the new housing and reassemble the pod. Headlight Housing Replacement (Non-SP/XP Models) 1. Pull the headlight housing up to release it from the wiring harness. 4. MAINTENANCE Lights Headlight Housing Replacement (SP/XP Models) 1. Unplug the headlamp from the locking tabs. 6.
Owners Manual
Page 121
... 119 Remove the headlamp and install the new headlamp. 3. Remove the harness connector from the headlight assembly. 2. Test the light for proper operation. Reinstall the harness assembly into the headlight assembly. 4. Reinstall the harness connector. 5. Turn the lamp counter-clockwise to secure the headlamp. 1. MAINTENANCE Lights Lower Headlamp Replacement 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the back of the...
... 119 Remove the headlamp and install the new headlamp. 3. Remove the harness connector from the headlight assembly. 2. Test the light for proper operation. Reinstall the harness assembly into the headlight assembly. 4. Reinstall the harness connector. 5. Turn the lamp counter-clockwise to secure the headlamp. 1. MAINTENANCE Lights Lower Headlamp Replacement 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the back of the...
Owners Manual
Page 138
... drive unit (front gearcase) • Rear gearcase • Transmission • Brake fluid (change fluids as recommended. Inspect and clean (or replace) the pre-cleaner and air filter. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. See page 134. Fill the fuel tank. 2. Oil and Filter Change the oil and filter. Fluid Levels Inspect the fluid levels. Air Filter / Air Box 1. Add POLARIS Carbon Clean Fuel...
... drive unit (front gearcase) • Rear gearcase • Transmission • Brake fluid (change fluids as recommended. Inspect and clean (or replace) the pre-cleaner and air filter. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. See page 134. Fill the fuel tank. 2. Oil and Filter Change the oil and filter. Fluid Levels Inspect the fluid levels. Air Filter / Air Box 1. Add POLARIS Carbon Clean Fuel...
Owners Manual
Page 146
... x 71.5 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with...
... x 71.5 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type / Gap REA6MC / .035 in. (0.9 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate with...
Owners Manual
Page 150
... Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type / Gap AUTOLITE 5682 / .030 in. (0.76 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate...
... Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type / Gap AUTOLITE 5682 / .030 in. (0.76 mm) Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension Dual a-arm with 9.2" (23 cm) travel Rear Suspension Progressive rate...
Owners Manual
Page 152
... l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase Fluid Capacity 7.1 oz. (210 ml) Engine EHO952LE Displacement 952 cc Bore x Stroke 90.5 x 74 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type...
... l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase Fluid Capacity 7.1 oz. (210 ml) Engine EHO952LE Displacement 952 cc Bore x Stroke 90.5 x 74 Alternator Output 475w @1200 RPM/Peak 630w Compression Ratio 11:1 Starting System Electric Ignition System Electronic Fuel Injection Ignition Timing 6° +/- 5° BTDC @ 1200 RPM, Engine warm Idle RPM 1200 +/- 50 Throttle Body/Size Mikuni Dual Bore/42 mm Spark Plug Type...
Owners Manual
Page 157
... order to ensure that you use any POLARIS Servicing Dealer to register your product in order to perform warranty service. Product importation rules vary considerably from POLARIS. You may be authorized to perform the warranty repair. You should warranty register your product at a local POLARIS dealer in your country to determine this product's warranty or service coverage if you have received authorization for...
... order to ensure that you use any POLARIS Servicing Dealer to register your product in order to perform warranty service. Product importation rules vary considerably from POLARIS. You may be authorized to perform the warranty repair. You should warranty register your product at a local POLARIS dealer in your country to determine this product's warranty or service coverage if you have received authorization for...
Owners Manual
Page 159
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
Owners Manual
Page 164
INDEX 0-9 4X4 Switch ...30, 41 C Cold Weather Operation ...61 Compartment, Front...38-39 Consumer Product Safety ...9 Coolant Bottle ...105 Coolant, Radiator...106 Cooling System ...104-106 Crankcase Emission Control System. 91 A Access, Front Compartment ...38 Accessories ...138 Active Descent Control System...43 ADC System ...43 Air Filter ...113 All Wheel Drive System ...41-42 Auxiliary Foot Brake ...107 D Demand Drive Fluid ...102 Diagnostic Codes...52-55 Disengaging Active Descent...
INDEX 0-9 4X4 Switch ...30, 41 C Cold Weather Operation ...61 Compartment, Front...38-39 Consumer Product Safety ...9 Coolant Bottle ...105 Coolant, Radiator...106 Cooling System ...104-106 Crankcase Emission Control System. 91 A Access, Front Compartment ...38 Accessories ...138 Active Descent Control System...43 ADC System ...43 Air Filter ...113 All Wheel Drive System ...41-42 Auxiliary Foot Brake ...107 D Demand Drive Fluid ...102 Diagnostic Codes...52-55 Disengaging Active Descent...
Owners Manual
Page 166
... Riding Gear ...10-11 S Safe Operation Practices ...59 Safety Labels ...23-29 Safety Training ...9 Safety Warnings...12-22 Safety, Winch Maintenance...90 Seat Removal (1-Up Models) ...110 Seat Removal (Touring) ...110 Severe Use ...92 Shock Loading the Winch ...88-89 Side Panel Removal...109 Sidehilling ...68 Signal Words ...5 Spark Arrester ...123 Spark Plug Inspection ...120-121 Spark Plug Recommendations...120 Spark Plugs ...120-121 Speedometer ...44 Spring Adjustment, Rear Shock . . 131 Starting the Engine ...61 Steering Assembly...
... Riding Gear ...10-11 S Safe Operation Practices ...59 Safety Labels ...23-29 Safety Training ...9 Safety Warnings...12-22 Safety, Winch Maintenance...90 Seat Removal (1-Up Models) ...110 Seat Removal (Touring) ...110 Severe Use ...92 Shock Loading the Winch ...88-89 Side Panel Removal...109 Sidehilling ...68 Signal Words ...5 Spark Arrester ...123 Spark Plug Inspection ...120-121 Spark Plug Recommendations...120 Spark Plugs ...120-121 Speedometer ...44 Spring Adjustment, Rear Shock . . 131 Starting the Engine ...61 Steering Assembly...