2016 Polaris Sportsman XP Touring 1000 Problems and Repair Information
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Popular 2016 Polaris Sportsman XP Touring 1000 Manual Pages
Owners Manual - Page 2
... more information about a safe riding experience with your smartphone. WARNING
The engine exhaust from this product contains chemicals known to the State of California to the owner's manual on the next page. If you cannot locate this QR code with your Polaris vehicle, scan this card, or if it has been removed, please...
Owners Manual - Page 6
... sets a standard of excellence for all of your vehicle, be performed by a factory certified Master Service Dealer® (MSD) Technician. Many years of experience have gone into the engineering, design, and development of POLARIS enthusiasts. For safe and enjoyable operation of your service needs during, and after, the warranty period.
4 Your POLARIS dealership can provide for...
Owners Manual - Page 11
... thoroughly inspected at specific intervals. This training is designed to strictly follow the recommended maintenance program outlined in the United States, your ATV. This preventive maintenance program is included in your owner's manual. You should review this vehicle in the purchase price of this information on your eligible family members. A POLARIS ATV is...
Owners Manual - Page 15
The engine exhaust from this vehicle only outdoors or in the owner's manual.
13
Always inspect the ATV before operating increases the risk of an accident. Never start the engine or let it run in safe ...; Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored. • Do not overfill the tank. Exposure to cause cancer,...
Owners Manual - Page 19
... described in the owner's manual. Do not descend a hill with the transmission in neutral. If crossing a hillside is not recommended. See page 69. • Always descend a hill with the transmission in forward gear. Travel straight down a hill at an angle, which would cause the vehicle to lean sharply to ADC 4X4 before ascending or descending...
Owners Manual - Page 74
... inclines. 3. Perform the services outlined in water. The following areas need special attention: engine oil, transmission oil, demand drive...service. NOTICE: Major engine damage can result if the vehicle is required before starting the engine, perform the service outlined on page 122, and take the vehicle in before entering water. 2. If the vehicle tips or overturns in water, or if the engine...
Owners Manual - Page 94
POLARIS also recommends POLARIS parts for performing the scheduled maintenance identified in safe, reliable condition. Service and adjustments are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Maintenance intervals in the Maintenance Log beginning on your vehicle. Change oil immediately if the oil level begins to the oil level...
Owners Manual - Page 95
... services. MAINTENANCE
Periodic Maintenance Chart
Maintenance Chart Key
Symbol
Ź D
Description
Perform these operations more often for vehicles subjected to serious injury or death.
Item Maintenance Interval
(whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine...
Owners Manual - Page 96
... these procedures more often for vehicles subjected to pressurize fuel pump; pressure test system yearly 1000 (1600) Inspect; clean; adjust; lubricate; clean external surfaces 1000 (1600) Inspect for leaks
50 H 50 H
6M 6M
Ź Perform these services.
94 test Inspect; Inspect, lubricate Lubricate Lubricate Lubricate Inspect; replace if necessary Inspect duct for leaks and...
Owners Manual - Page 113
Always use original equipment size and type when replacing tires. Tire Tread Depth
Always replace tires when tread depth is worn to the specifications section beginning on the vehicle. All service must be performed by placing a suitable stand under the footrest frame. 6. Lock the parking brake.
WARNING!
Stop the engine. Remove the wheel nuts. 7. Remove the wheel.
111 Refer...
Owners Manual - Page 138
... fuel delivery system. Fluid Levels Inspect the fluid levels. Inspect and clean (or replace) the pre-cleaner and air filter. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. Add or change every two years and any necessary repairs and clean the vehicle...
Owners Manual - Page 140
...parking brake. 4. Secure the fuel cap, oil cap and seats. 5. Place the transmission in PARK. 3. Always install accessories that are available for your ATV. Accessory outlets are approved for operating accessories. Always tie the frame of additional accessories available for all models. Transporting the ATV
Follow these procedures when transporting the vehicle. 1. POLARIS also has...
Owners Manual - Page 146
.... (261 kg) (includes operator, cargo and accessories) Dry Weight 759 lbs. (344.3 kg) (850) 767 lbs. (347.9 kg) (850 SP) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 37 oz. (1100 ml) Front...
Owners Manual - Page 148
SPECIFICATIONS
SPORTSMAN Touring 850 SP
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs. (... Turning Radius 96 in. (244 cm) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase...
Owners Manual - Page 149
SPECIFICATIONS
SPORTSMAN Touring 850 SP
Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 150
SPECIFICATIONS
SPORTSMAN XP 1000
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, cargo and accessories) Dry Weight 767 lbs. (347.9 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 37 oz. (1100 ml) Front...
Owners Manual - Page 152
SPECIFICATIONS
SPORTSMAN XP Touring 1000
Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, passenger, cargo, accessories) Dry Weight 798 lbs. (... Turning Radius 96 in. (244 cm) unloaded Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Fluid Capacity 37 oz. (1100 ml) Rear Gearcase...
Owners Manual - Page 153
SPECIFICATIONS
SPORTSMAN XP Touring 1000
Lubrication System Transmission Type Front Suspension Rear Suspension Gear Reduction, Low Gear Reduction, Reverse Gear Reduction, High Drive Ratio, Front Drive Ratio, Rear Tire Type/Pressure, Front Tire Type/Pressure, Rear Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillight Brake Light Instrumentation Pressurized Wet Sump Automatic PVT (...
Owners Manual - Page 159
... a service contract or other components not covered by original retail purchaser and continues for a period of 250 hours of engine operation, 2500 kilometers (1550 miles) of vehicle travel , or 30 calendar months from the date of any engine parts related to the following systems:
• Air-induction system • Fuel system • Ignition system • Exhaust gas...
Owners Manual - Page 160
... may be , at the exclusive option of POLARIS, repair or replacement of God. This limited warranty also does not cover any service that may deny warranty claims for failures that has been structurally altered, or when the vehicle has been used for your vehicle. The exclusive remedy for performing the scheduled maintenance identified in racing competition. This...
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