2004 Yamaha Motorsports Rhino 660 Auto. 4x4 Problems and Repair Information
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Problems with 2004 Yamaha Motorsports Rhino 660 Auto. 4x4?
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Popular 2004 Yamaha Motorsports Rhino 660 Auto. 4x4 Manual Pages
Owners Manual - Page 7
... How to measure tire pressure...5-10 Tire wear limit...5-11 6 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Jump-starting ...6-3 Warming up...6-5 Drive select lever operation and reverse driving...6-5 Engine break-in...6-7 Parking ...6-9 Parking on a slope ...6-9 Accessories and loading...6-11 DRIVING YOUR VEHICLE...7-1 Getting to know your vehicle...7-1 Learning to...
Owners Manual - Page 14
... AND READ THE OWNER'S MANUAL. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue ...vehicle is recommended only for maneuvers to avoid loss of overturn. Passenger and cargo can result in the vehicle. 7
WARNING
Turning the off -highway utility vehicle will handle and maneuver differently from an ordinary passenger car...
Owners Manual - Page 15
...vehicle. G Always be sure the driver and passenger are wearing seat belts. G Never operate this manual and all labels carefully and follow these instructions: G Read this vehicle...operating this vehicle on any public street, road, or highway, ...one passenger. EBU90024
SAFETY INFORMATION
This off-highway utility vehicle handles differently from other stunts.
2-1
1 2 3...
Owners Manual - Page 17
...use the size and type of tires specified in reverse low gear. Remember that it is on this manual. Never exceed the stated load capacity...that wet brakes may have reduced stopping ability. Use engine braking to let friction dry out the linings. Cargo...for carrying cargo or pulling a trailer. Never operate the vehicle in reverse, go slowly. Reduce speed and follow proper procedures...
Owners Manual - Page 34
...is released. WHAT CAN HAPPEN The accelerator pedal could cause an accident. Correct the problem before you can't find or solve the problem yourself.
1.
Before starting the engine.
If it is operating smoothly. Accelerator pedal
4-11 This could be sure it difficult...for the cause. WARNING
POTENTIAL HAZARD Malfunction of the accelerator pedal before operating the vehicle.
Owners Manual - Page 47
...accessory power plug into the jack. The auxiliary DC jack can be used for precaution information.)
Auxiliary DC jack The auxiliary DC jack is located at a Yamaha dealer. (See page 6-12 for suitable work lights, radios, etc. Set the light switch to "OFF". 2. Start the engine... towing equipment can be used when the engine is equipped with a 5 cm (2 in) receiver bracket for a...
Owners Manual - Page 48
...can be damaged.
_
4-25 This may become difficult. CAUTION:
_
G
G 1. Do not use accessories requiring more than the above maximum capacity. Auxiliary DC jack
Maximum rated capacity for the auxiliary DC jack...not use an automotive cigarette lighter or other accessories with the cap. When the auxiliary DC jack is not being used without the engine running or with the headlights turned on, ...
Owners Manual - Page 49
PRE-OPERATION CHECKS
1 2
Before using this vehicle, check the following points:
ITEM Brakes Parking brake Fuel Engine oil Coolant reservoir Final gear oil/ Differential gear oil Accelerator Seat belts Steering Fittings and fasteners Lights and switches Wheels and tires Axle boots ROUTINE • Check operation, free play, fluid level and fluid leakage. • Fill with...
Owners Manual - Page 51
... for one minute. If the brakes do not provide proper braking performance, inspect the brake system. (See pages 8-30-8-34.)
WARNING
POTENTIAL HAZARD Driving with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.
5-3 HOW TO AVOID THE HAZARD Always check...
Owners Manual - Page 52
... use regular unleaded gasoline with a pump octane number ([R+M]/2) of 86 or higher, or research octane number of leaded gasoline will give you longer spark plug life and reduced maintenance cost. EBU13410
Fuel Make sure there is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems.
CAUTION:
_
Use only unleaded gasoline...
Owners Manual - Page 60
... AVOID THE HAZARD When riding in cold weather. POTENTIAL HAZARD Operating vehicle without being familiar with all control cables work smoothly before you do... THE HAZARD Read the Owner's Manual carefully. EBU01610
1- WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. EBU06720
OPERATION
WARNING
Starting a cold engine
WARNING
POTENTIAL HAZARD Freezing control cables...
Owners Manual - Page 64
....
_ _
Drive select lever operation and reverse driving
CAUTION:
_
Before shifting, you must stop the vehicle and take your foot off . Otherwise, the transmission may be damaged.
_
1. EBU01820
Warming up To get maximum engine life, always warm up the engine before starting off the accelerator pedal. EBU08460
2. Drive select lever
Shifting: Neutral to High and...
Owners Manual - Page 65
Drive select lever
NOTE: G When in the engine, the light may not come on, ask a Yamaha dealer to inspect the reverse indicator light ... vice versa by moving .
_ _
4. Shifting: Neutral to Reverse NOTE: The drive select lever cannot be on until the vehicle starts moving the drive select lever along the shift guide.
1. Keep your foot off the accelerator pedal. 2. Shift from reverse ...
Owners Manual - Page 78
... from low to high or vice versa without coming to a complete stop and waiting for the vehicle to the terrain, and this movement will move right and left as they are in the way...two-wheel drive (2WD) than four-wheel drive (4WD). Damage to the engine or drive train may occur.
_
TURNING YOUR VEHICLE The vehicle is particularly important when driving in 4WD with the differential locked (DIFF. ...
Owners Manual - Page 88
... TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified.
8-1
Owner's manual and tool kit You are recommended to put this owner's manual in the vinyl bag and always carry it is an obligation of vehicle inspection, adjustment and lubrication are not familiar with vehicle service. Periodic inspection, adjustment and lubrication will keep your...
Owners Manual - Page 92
...Repair... special tools, data and technical skills have a Yamaha dealer perform the service. Check all chassis fittings and fasteners. ITEM
Rear brake* ...Accelerator* V-belt* Wheels* Wheel bearing* Front and rear suspension* Steering system* Rear upper and lower knuckle pivots* Drive shaft universal joint* Engine...
Owners Manual - Page 108
... attempt to specification. Specified spark plug: DPR8EA-9 (NGK)
8-21
Installation 1. Measure the electrode gap with the specified plug. Inspection The spark plug is an important engine component and is being ridden normally. You should replace the spark plug with a wire thickness gauge and, if necessary, adjust the gap to diagnose such problems yourself...
Owners Manual - Page 137
... a Yamaha dealer to chassis. EBU08060
Troubleshooting charts Starting problems or poor engine performance
1.
No compression. Adjust the spark plug gap or replace the spark plug.
4. Check the fuel flow.
Battery Use the electric starter.
Dry
Spark is fuel.
Compression normal. Remove the fuel hose from the fuel pump.
There is weak. Attach spark plug cap and...
Owners Manual - Page 139
...used. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers.
_
A. If the engine case is handy ...its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. Use only enough pressure to the wheel axles. 3. Before cleaning the vehicle: a....
Owners Manual - Page 151
...) days after transfer of parts or accessories that time for this warranty to the subsequent purchaser. Accident or collision damage. SPECIFIC EXCLUSIONS from the factory. A reasonable dealer imposed fee may be charged for YXR OR YXP Yamaha Side × Side vehicles shall be six (6) months from this warranty shall be warranted for non-Yamaha-authorized...
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