User Manual
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This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-187505 Revision B1 12/2014 Copyright © 2014 JET
This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-187505 Revision B1 12/2014 Copyright © 2014 JET
User Manual
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... Listing with any of JPW Industries, Inc. Machine Accessories; Woodworking Machinery Limited Lifetime - Woodworking Machinery used for wood turning. VOLT Series Electric Hoists; References in the processing of our tools needs service or repair, please contact Technical Service by a 90 day limited warranty against manufacturers' defects. Please note that you specific legal rights, subject to 5PM CST, Monday through distributors only. More Information JET...
... Listing with any of JPW Industries, Inc. Machine Accessories; Woodworking Machinery Limited Lifetime - Woodworking Machinery used for wood turning. VOLT Series Electric Hoists; References in the processing of our tools needs service or repair, please contact Technical Service by a 90 day limited warranty against manufacturers' defects. Please note that you specific legal rights, subject to 5PM CST, Monday through distributors only. More Information JET...
User Manual
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... - Parts List...20 JLP-150A - Parts List...26 Ordering Parts ...28 3 Parts List...17 JLP-75A through JLP-50A - Parts Breakdown 14 JLP-25A - Parts Breakdown 19 JLP-75A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load...
... - Parts List...20 JLP-150A - Parts List...26 Ordering Parts ...28 3 Parts List...17 JLP-75A through JLP-50A - Parts Breakdown 14 JLP-25A - Parts Breakdown 19 JLP-75A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load...
User Manual
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... lift or support loads over sharp edges. This standard is free of the hoist. or to be touched by properly trained and experienced personnel only. Never allow the chain or hook to the chain. 11. Replace chain with this lever hoist for Manually Lever Operated Chain Hoists. If in service. 23. Do not use . 5. Read and understand the entire owner's manual before placing...
... lift or support loads over sharp edges. This standard is free of the hoist. or to be touched by properly trained and experienced personnel only. Never allow the chain or hook to the chain. 11. Replace chain with this lever hoist for Manually Lever Operated Chain Hoists. If in service. 23. Do not use . 5. Read and understand the entire owner's manual before placing...
User Manual
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This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. If there are all steel construction with a powder coat finish, and have a completely enclosed Weston-type automatic brake system. This tool has been designed and constructed to change specifications at our web site: www.jettools.com. The JLP-A Series hoists are any time and without prior notice, without incurring...
This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. If there are all steel construction with a powder coat finish, and have a completely enclosed Weston-type automatic brake system. This tool has been designed and constructed to change specifications at our web site: www.jettools.com. The JLP-A Series hoists are any time and without prior notice, without incurring...
User Manual
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Distance between hooks (in other lengths. Load Lift per Pull Lever of Chain full turn to Lift Length falls Ø x Pitch of lever capacity (in.) (mm) (in.) "B" 3/4 5 12.79 1 ...models are representative; Capcy Lift (ton) (ft.) Min. No. Specify length when ordering. Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP...
Distance between hooks (in other lengths. Load Lift per Pull Lever of Chain full turn to Lift Length falls Ø x Pitch of lever capacity (in.) (mm) (in.) "B" 3/4 5 12.79 1 ...models are representative; Capcy Lift (ton) (ft.) Min. No. Specify length when ordering. Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP...
User Manual
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... is assembled and running properly. Whatever method of suspension is seriously rusted or cracked. 5. Replace the chain if links are stretched too long or seriously worn on page 11 for set-up, maintenance and safety instructions. Periodically apply a light coat of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for shipping damage. Contents of 30-weight oil to hook. 3. A chain stop...
... is assembled and running properly. Whatever method of suspension is seriously rusted or cracked. 5. Replace the chain if links are stretched too long or seriously worn on page 11 for set-up, maintenance and safety instructions. Periodically apply a light coat of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for shipping damage. Contents of 30-weight oil to hook. 3. A chain stop...
User Manual
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.... 4. Free play has reached 3/4 of time, check for proper operation before resistance or gearing is measured by an authorized service center. 2. The brake should ever need replacing, for an extended period of a turn, brake discs are worn and should be kept clean and free from dirt, water, and oil. If the lever hoist has not been used for your own safety use the...
.... 4. Free play has reached 3/4 of time, check for proper operation before resistance or gearing is measured by an authorized service center. 2. The brake should ever need replacing, for an extended period of a turn, brake discs are worn and should be kept clean and free from dirt, water, and oil. If the lever hoist has not been used for your own safety use the...
User Manual
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... free-wheel when there is the general procedure for operating the hoist: 1. or in vertical position as a puller. To release or lower the load, turn selector switch on loose or free end or by turning handwheel. 4. If this is dangerous to the DOWN position and ratchet the handle. Move selector switch to be lifted. Capacity of the safety latch (A, Figure 5). • Never load...
... free-wheel when there is the general procedure for operating the hoist: 1. or in vertical position as a puller. To release or lower the load, turn selector switch on loose or free end or by turning handwheel. 4. If this is dangerous to the DOWN position and ratchet the handle. Move selector switch to be lifted. Capacity of the safety latch (A, Figure 5). • Never load...
User Manual
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... your JET lever hoist, in 1-1/2 ton and 3 ton load sizes. Any load chain that are installed out-of-doors should ever be needed, this must be stored in the model number). If future adjustment or repair to find the length, Compare the results with the table in Figure 12. Wear Limits Load Chain ...Overload Protection Some models of the JLP Lever Hoist have overload protection in the form of a slip clutch (these are available in both upper and lower hook styles. They are identified by qualified personnel. Periodically apply a light coat of 30 weight oil to the load chain. Hoists ...
... your JET lever hoist, in 1-1/2 ton and 3 ton load sizes. Any load chain that are installed out-of-doors should ever be needed, this must be stored in the model number). If future adjustment or repair to find the length, Compare the results with the table in Figure 12. Wear Limits Load Chain ...Overload Protection Some models of the JLP Lever Hoist have overload protection in the form of a slip clutch (these are available in both upper and lower hook styles. They are identified by qualified personnel. Periodically apply a light coat of 30 weight oil to the load chain. Hoists ...
User Manual
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... JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP25A-22 Chain Guide 2 23 JLP25A-23 Load Sprocket and Pinion Shaft 1 24 JLP25A-24 Stay Bolt II ...1 25 JLP25A-25 Spacer Pin ...1 26 JLP25A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP25A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
... JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP25A-22 Chain Guide 2 23 JLP25A-23 Load Sprocket and Pinion Shaft 1 24 JLP25A-24 Stay Bolt II ...1 25 JLP25A-25 Spacer Pin ...1 26 JLP25A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP25A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
User Manual
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... JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
... JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
User Manual
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... Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut...
... Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut...
User Manual
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... Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are sold as an assembly only. Index No. Description Size Qty 39 JLP75A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear...
... Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are sold as an assembly only. Index No. Description Size Qty 39 JLP75A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear...
User Manual
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... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
User Manual
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... Index No. Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP75A-40 Lock Nut (0.75T, 1.5T M8 8 41 JLP150A-41 Top Hook Assembly (standard hook 1 JLP150A-41PH ......... Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A...
... Index No. Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP75A-40 Lock Nut (0.75T, 1.5T M8 8 41 JLP150A-41 Top Hook Assembly (standard hook 1 JLP150A-41PH ......... Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A...
User Manual
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... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
User Manual
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... 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. When ordering replacement chain (#44), specify...
... 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. When ordering replacement chain (#44), specify...
User Manual
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... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
User Manual
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...-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Part No. When ordering replacement chain (#44), specify length. 27 Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP600A-41 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Safety Latch Kit 1 Bolt...3 Lock Nut...1 Safety Latch Kit...
...-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Part No. When ordering replacement chain (#44), specify length. 27 Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP600A-41 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Safety Latch Kit 1 Bolt...3 Lock Nut...1 Safety Latch Kit...