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Parts List...17 JLP-75A through JLP-50A - Parts Breakdown 19 JLP-75A - Parts List...22 JLP-300A - Parts List...20 JLP-150A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation...(Top and Bottom) ...12 Brake Disc Wear Limits ...13 Timing Marks for Gear Replacement ...13 Parts ...14 JLP-25A through JLP-600A - Parts List...15 JLP-50A - Parts List...26 Ordering Parts ...28 3 Parts List...24...
Parts List...17 JLP-75A through JLP-50A - Parts Breakdown 19 JLP-75A - Parts List...22 JLP-300A - Parts List...20 JLP-150A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation...(Top and Bottom) ...12 Brake Disc Wear Limits ...13 Timing Marks for Gear Replacement ...13 Parts ...14 JLP-25A through JLP-600A - Parts List...15 JLP-50A - Parts List...26 Ordering Parts ...28 3 Parts List...24...
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... by a live electrode. Always inspect the lever hoist for other people in doubt, consult a qualified structural engineer. 24. Do not place yourself or other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that is difficult to handle the rated load... the hoist. Prevent weld splatter upon the chain. 22. Failure to comply with factory replacement chain only. Never allow the chain or hook to a qualified JET service center. 20. This standard is available through the American Society of larger capacity...
... by a live electrode. Always inspect the lever hoist for other people in doubt, consult a qualified structural engineer. 24. Do not place yourself or other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that is difficult to handle the rated load... the hoist. Prevent weld splatter upon the chain. 22. Failure to comply with factory replacement chain only. Never allow the chain or hook to a qualified JET service center. 20. This standard is available through the American Society of larger capacity...
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..., -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20 Rated Std. Load Lift...
..., -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20 Rated Std. Load Lift...
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Figure 15 shows the proper orientation of the timing marks when meshing the gears. Figure 15 13 Brake Disc Wear Limits Figure 14 Capacity 0.25 t 0.5 t 0.75 t 1.5 t 3 t 6 t D (in) 1.38 1.89 2.13 2.56 2.56 2.56 d = Inner diameter D = Outer diameter tn = Normal measurement tv = Replacement limit d (in) 0.87 1.00 1.34 1.59 1.59 1.59 tn (in) 0.14 0.12 0.14 0.14 0.14 0.14 tv(in) 0.12 0.10 0.12 0.12 0.12 0.12 Timing Marks for Gear Replacement If the gears on the JLP-A hoist need replacement or removal for any reason, make sure they are re-installed correctly.
Figure 15 shows the proper orientation of the timing marks when meshing the gears. Figure 15 13 Brake Disc Wear Limits Figure 14 Capacity 0.25 t 0.5 t 0.75 t 1.5 t 3 t 6 t D (in) 1.38 1.89 2.13 2.56 2.56 2.56 d = Inner diameter D = Outer diameter tn = Normal measurement tv = Replacement limit d (in) 0.87 1.00 1.34 1.59 1.59 1.59 tn (in) 0.14 0.12 0.14 0.14 0.14 0.14 tv(in) 0.12 0.10 0.12 0.12 0.12 0.12 Timing Marks for Gear Replacement If the gears on the JLP-A hoist need replacement or removal for any reason, make sure they are re-installed correctly.
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...List Index No. specify length 4x12 mm 1 37 JLP25A-37 Chain Stop ...1 When ordering replacement chain (#36), specify length. 15 Part No. Description Size Qty 1 JLP25A-01 Snap Ring 7 mm 1 2 JLP25A-02 Handwheel...1 3 JLP25A-03 Stop ... Washer M4x4 mm 1 12 JLP25A-12 Brake Cover 1 13 JLP25A-13 Brake Plate ...1 14 JLP25A-14 Twisting Spring 1 15 JLP25A-15 Friction Disc 2 16 JLP25A-16 Ratchet Disc 1 17 JLP25A-17 Snap Ring 6 mm 1 18 JLP25A-18 Pawl...2 19...Head Screw and Spring Washer .......... M5x12 and Ø5 mm 1 36 JLP25A-36 Load Chain - JLP-25A -
...List Index No. specify length 4x12 mm 1 37 JLP25A-37 Chain Stop ...1 When ordering replacement chain (#36), specify length. 15 Part No. Description Size Qty 1 JLP25A-01 Snap Ring 7 mm 1 2 JLP25A-02 Handwheel...1 3 JLP25A-03 Stop ... Washer M4x4 mm 1 12 JLP25A-12 Brake Cover 1 13 JLP25A-13 Brake Plate ...1 14 JLP25A-14 Twisting Spring 1 15 JLP25A-15 Friction Disc 2 16 JLP25A-16 Ratchet Disc 1 17 JLP25A-17 Snap Ring 6 mm 1 18 JLP25A-18 Pawl...2 19...Head Screw and Spring Washer .......... M5x12 and Ø5 mm 1 36 JLP25A-36 Load Chain - JLP-25A -
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JLP-50A - Part No. specify length 4.3x12 mm 1 37 JLP25A-37 Chain Stop ...1 When ordering replacement chain (#36), specify length. 17 Description Size Qty 1 JLP25A-01 ... JLP25A-11 Hex Screw Nut and Spring Washer M4x4 mm 1 12 JLP50A-12 Brake Cover 1 13 JLP50A-13 Brake Plate ...1 14 JLP50A-14 Twisting Spring 1 15 JLP50A-15 Friction Disc 2 16 JLP50A-16 Ratchet Disc 1 17 JLP25A-17 Snap Ring 6 mm 1 18 JLP25A-18 Pawl...2 19 JLP25A-19 Pawl Spring...2 20 JLP50A...
JLP-50A - Part No. specify length 4.3x12 mm 1 37 JLP25A-37 Chain Stop ...1 When ordering replacement chain (#36), specify length. 17 Description Size Qty 1 JLP25A-01 ... JLP25A-11 Hex Screw Nut and Spring Washer M4x4 mm 1 12 JLP50A-12 Brake Cover 1 13 JLP50A-13 Brake Plate ...1 14 JLP50A-14 Twisting Spring 1 15 JLP50A-15 Friction Disc 2 16 JLP50A-16 Ratchet Disc 1 17 JLP25A-17 Snap Ring 6 mm 1 18 JLP25A-18 Pawl...2 19 JLP25A-19 Pawl Spring...2 20 JLP50A...
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... 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc... JLP75A-35 Load Gear...1 JLP75A-35A Load Gear (s/n 120604733 and higher 1 36 JLP75A-36 Snap Ring 26 mm 1 38 JLP75A-38 Spur Gear Assembly 2 20 JLP-75A - Part No. Parts List Index No.
... 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc... JLP75A-35 Load Gear...1 JLP75A-35A Load Gear (s/n 120604733 and higher 1 36 JLP75A-36 Snap Ring 26 mm 1 38 JLP75A-38 Spur Gear Assembly 2 20 JLP-75A - Part No. Parts List Index No.
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... JLP150A-11 Change Over Spring (1.5T, 3T, 6T 1 12 JLP150A-12 Spring Shaft (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP150A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate......1 JLP150A-35A Load Gear (s/n 120606750 and higher 1 36 JLP150A-36 Snap Ring 30 mm 1 38 JLP150A-38 Spur Gear Assembly 2 22 Parts List Index No. JLP-150A - Part No.
... JLP150A-11 Change Over Spring (1.5T, 3T, 6T 1 12 JLP150A-12 Spring Shaft (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP150A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate......1 JLP150A-35A Load Gear (s/n 120606750 and higher 1 36 JLP150A-36 Snap Ring 30 mm 1 38 JLP150A-38 Spur Gear Assembly 2 22 Parts List Index No. JLP-150A - Part No.
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JLP-300A - Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, ... JLP150A-11 Change Over Spring (1.5T, 3T, 6T 1 12 JLP150A-12 Spring Shaft (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP300A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate...
JLP-300A - Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, ... JLP150A-11 Change Over Spring (1.5T, 3T, 6T 1 12 JLP150A-12 Spring Shaft (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP300A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate...
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... JLP150A-11 Change Over Spring (1.5T, 3T, 6T 1 12 JLP150A-12 Spring Shaft (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP600A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate... Load Gear (3T, 6T) (s/n 120615109 and higher 1 36 JLP300A-36 Snap Ring (3T, 6T 45 mm 1 38 JLP300A-38 Spur Gear Assembly (3T, 6T 2 26 JLP-600A - Part No. Parts List Index No.
... JLP150A-11 Change Over Spring (1.5T, 3T, 6T 1 12 JLP150A-12 Spring Shaft (1.5T, 3T, 6T 1 13 JLP150A-13 Change Over Pawl (1.5T, 3T, 6T 1 15 JLP150A-15 Change Over Gear (1.5T, 3T, 6T 1 *15L...........JLP600A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate... Load Gear (3T, 6T) (s/n 120615109 and higher 1 36 JLP300A-36 Snap Ring (3T, 6T 45 mm 1 38 JLP300A-38 Spur Gear Assembly (3T, 6T 2 26 JLP-600A - Part No. Parts List Index No.