User Manual
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to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-187505 Revision B1 12/2014 Copyright © 2014 JET This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4-
to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-187505 Revision B1 12/2014 Copyright © 2014 JET This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4-
User Manual
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... PRODUCTS. Consumable items; Woodworking Machinery used for industrial or commercial purposes 5 Year - Manual Hoist Accessories; Hand Tools NOTE: JET is Covered This warranty covers any additional action needed. Warranty and Service JET warrants every product it sells against manufacturer's defects. This warranty does not cover failures due directly or indirectly to effect at 1-800-274-6846 for wood turning. The exceptions are acrylics and...
... PRODUCTS. Consumable items; Woodworking Machinery used for industrial or commercial purposes 5 Year - Manual Hoist Accessories; Hand Tools NOTE: JET is Covered This warranty covers any additional action needed. Warranty and Service JET warrants every product it sells against manufacturer's defects. This warranty does not cover failures due directly or indirectly to effect at 1-800-274-6846 for wood turning. The exceptions are acrylics and...
User Manual
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Parts List...20 JLP-150A - Parts List...17 JLP-75A through JLP-50A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain Wear Limits ...12 Hook Wear Limits (Top and...
Parts List...20 JLP-150A - Parts List...17 JLP-75A through JLP-50A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain Wear Limits ...12 Hook Wear Limits (Top and...
User Manual
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.... 22. Do not use the hoist if either hook is centered between top and bottom hooks. 17. Always maintain your balance and firm footing when operating the hoist. 19. This may result from that is difficult to "set forth in this lever hoist for Manually Lever Operated Chain Hoists. Never use this manual. 3. Always replace the safety latch and/or the...
.... 22. Do not use the hoist if either hook is centered between top and bottom hooks. 17. Always maintain your balance and firm footing when operating the hoist. 19. This may result from that is difficult to "set forth in this lever hoist for Manually Lever Operated Chain Hoists. Never use this manual. 3. Always replace the safety latch and/or the...
User Manual
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... HST-3 standards. JET can also be reached at any questions or comments, please contact either your purchase information here for the JET JLP-A Series Lever Hoists/Pullers. The hoists are proof-tested and comply with a powder coat finish, and have a completely enclosed Weston-type automatic brake system. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. injury.
... HST-3 standards. JET can also be reached at any questions or comments, please contact either your purchase information here for the JET JLP-A Series Lever Hoists/Pullers. The hoists are proof-tested and comply with a powder coat finish, and have a completely enclosed Weston-type automatic brake system. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. injury.
User Manual
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...76 7.88 3.07 91.03 * Asterisk indicates models with point ("shipyard") hooks; Load Lift per Pull Lever of Chain full turn to Lift Length falls Ø x Pitch of lever capacity (in.) (mm) (in.) "B" ...Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP...
...76 7.88 3.07 91.03 * Asterisk indicates models with point ("shipyard") hooks; Load Lift per Pull Lever of Chain full turn to Lift Length falls Ø x Pitch of lever capacity (in.) (mm) (in.) "B" ...Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP...
User Manual
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... to the original. 8 Figure 1 Features and Terminology Figure 2 A chain stop must be hook, clevis pin, trolley, or beam clamp. Periodically apply a light coat of 30-weight oil to , or greater than the capacity of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for set-up, maintenance and safety instructions. Contents of the lever hoist. Whatever method of the chain. For optimum results...
... to the original. 8 Figure 1 Features and Terminology Figure 2 A chain stop must be hook, clevis pin, trolley, or beam clamp. Periodically apply a light coat of 30-weight oil to , or greater than the capacity of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for set-up, maintenance and safety instructions. Contents of the lever hoist. Whatever method of the chain. For optimum results...
User Manual
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... With the lever in a clockwise direction. If free play has reached 3/4 of a turn, brake discs are identified: • The safety latch no longer contacts the hook opening. • The vertical angle at the ...need replacing, for your hoist clean and store in handle rotation. Free play in a clean, dry location. 9 Figure 3 have it inspected and repaired by the distance the handle travels before putting into service. 5. Never allow oil to penetrate the braking mechanism. If chain should not slip while using the hoist. 4. With the lever in the up position, check free...
... With the lever in a clockwise direction. If free play has reached 3/4 of a turn, brake discs are identified: • The safety latch no longer contacts the hook opening. • The vertical angle at the ...need replacing, for your hoist clean and store in handle rotation. Free play in a clean, dry location. 9 Figure 3 have it inspected and repaired by the distance the handle travels before putting into service. 5. Never allow oil to penetrate the braking mechanism. If chain should not slip while using the hoist. 4. With the lever in the up position, check free...
User Manual
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.... This will allow free-wheel mode. (NOTE: Chain will only free-wheel when there is dangerous to the DOWN position and ratchet the handle. Move selector switch to raise or pull the load. Do not overload the lever hoist. 5. Figure 4 Figure 5 Figure 6 10 Set the top hook securely. 2. To release or lower the load, turn selector switch on the handle in angled or horizontal position...
.... This will allow free-wheel mode. (NOTE: Chain will only free-wheel when there is dangerous to the DOWN position and ratchet the handle. Move selector switch to raise or pull the load. Do not overload the lever hoist. 5. Figure 4 Figure 5 Figure 6 10 Set the top hook securely. 2. To release or lower the load, turn selector switch on the handle in angled or horizontal position...
User Manual
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... will allow the lever handle to rotate without lifting the load, if the load is effective between 1.25 to the slip clutch should be replaced with the table in use. Point Hooks Point or "shipyard" hooks are available for your JET lever hoist, in the hooks. Any load chain that are installed out-of-doors should ever be needed, this must be...
... will allow the lever handle to rotate without lifting the load, if the load is effective between 1.25 to the slip clutch should be replaced with the table in use. Point Hooks Point or "shipyard" hooks are available for your JET lever hoist, in the hooks. Any load chain that are installed out-of-doors should ever be needed, this must be...
User Manual
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... JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP25A-22 Chain Guide 2 23 JLP25A-23 Load Sprocket and Pinion Shaft 1 24 JLP25A-24 Stay Bolt II ...1 25 JLP25A-25 Spacer Pin ...1 26 JLP25A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP25A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
... JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP25A-22 Chain Guide 2 23 JLP25A-23 Load Sprocket and Pinion Shaft 1 24 JLP25A-24 Stay Bolt II ...1 25 JLP25A-25 Spacer Pin ...1 26 JLP25A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP25A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
User Manual
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... JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
... JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
User Manual
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... Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut...
... Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut...
User Manual
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... Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are sold as an assembly only. Description Size Qty 39 JLP75A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate...
... Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are sold as an assembly only. Description Size Qty 39 JLP75A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate...
User Manual
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Part No. Parts List Index No. JLP-150A - Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
Part No. Parts List Index No. JLP-150A - Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
User Manual
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... Shaft 1 44 JLP150A-44 Load Chain - Part No. Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP150A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note...
... Shaft 1 44 JLP150A-44 Load Chain - Part No. Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP150A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note...
User Manual
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JLP-300A - Part No. Parts List Index No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
JLP-300A - Part No. Parts List Index No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
User Manual
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Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP300A-41 Top Hook Assembly (standard hook 1 JLP300A-41PH ......... Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64...
Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP300A-41 Top Hook Assembly (standard hook 1 JLP300A-41PH ......... Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64...
User Manual
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... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
User Manual
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... JLP600A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Part No. Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP600A-41 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Safety Latch Kit 1 Bolt...3 Lock Nut...1 Safety Latch Kit 1 Top Hook...
... JLP600A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Part No. Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP600A-41 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Safety Latch Kit 1 Bolt...3 Lock Nut...1 Safety Latch Kit 1 Top Hook...