Kodak BC4601 - Carousel 4600 Projector Support and Manuals
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Service Manual - Page 1
{ServiceManual}{Production}{KodakServiceSupport}
Publication No. SM5440-1 18NOV97
Supersedes SM5440-1 13MAY97
Kodak Home Page on Internet
SERVICE MANUAL for the
Kodak Carousel NEW LOOK PROJECTORS Standard and Long Life
Models 4200, 4200-J, 4200-KK, 4400, 4600, 4600-KK, 5600, 5600-J, and 5600-KK
Intranet Table of Contents
© Eastman Kodak Company, 1999
A100_0029HA
Service Manual - Page 2
... ASSEMBLY 26 Adjusting the SLIDE LIFT LEVER MANUAL, with MECHANISM Out 27 Adjusting the SLIDE LIFT LEVER POWER with respect to prevent damage during all service procedures.
Auto Focus Models 19 Replacing the LENS MOUNT ASSEMBLY -
Non Auto Focus Model 20 Installing the LENS MOUNT ASSEMBLY - This equipment includes parts and assemblies sensitive to damage from any...
Service Manual - Page 4
... ASSEMBLY. [3] Cut the 3 WIRE TIES:
• 1 on BLOWER COVER wires • 2 on SMALL CIRCUIT BOARD between the MOTOR and MECHANISM ASSEMBLY
4
18NOV97 - SERVICE MANUAL
Section 1: Replacements and Installations
Replacing the LOWER HOUSING ASSEMBLY
Warning Dangerous Voltage
[1] Disconnect the main power. [2] Remove the PROJECTION LENS. [3] Remove the LAMP MODULE ASSEMBLY. [4] Remove the 6 Torx...
Service Manual - Page 8
SERVICE MANUAL
FAN BELT
MECHANISM BELT
Replacing the WORM PULLEY and MECHANISM BELT
A091_4015BCA A091_4015BA
Warning Dangerous Voltage
[1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Do the replacement procedure for the MOTOR except do not disconnect the wires from the MOTOR. [4] Remove the Torx SCREW from the WORM PULLEY ASSEMBLY...
Service Manual - Page 10
... the THERMAL FUSE ASSEMBLY out of hole of the LOWER LIGHT BAFFLE ASSEMBLY approximately 1/2 way.
10
18NOV97 - SM5440-1
SERVICE MANUAL
Replacing the THERMAL FUSE ASSEMBLY
Warning Dangerous Voltage
[1] Disconnect the main power. [2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Cut and remove the necessary WIRE TIES. [4] Remove the black wire from the...
Service Manual - Page 14
...AUTO FOCUS BRACKET ASSEMBLY
SCREW
A091_4023BCA A091_4023BA
Installing the AUTO-FOCUS BRACKET ASSEMBLY
[1] Do the replacement procedure for the MECHANISM ASSEMBLY. [3] ...the replacement procedure for the AUTO-FOCUS BRACKET ASSEMBLY in reverse order. SERVICE MANUAL
Replacing the AUTO-FOCUS BRACKET ASSEMBLY
Warning Dangerous Voltage
[1] Disconnect the main power. [2] Do the replacement procedure...
Service Manual - Page 18
... and set on the bottom side of the
LAMP MODULE next to the parts.
[7] Remove the LAMP EJECTOR. [8] Remove the LAMP SOCKET TERMINAL
ASSEMBLY. SM5440-1
TAB (2)
CONDENSER LENS
HEAT ABSORBING
GLASS
A091_0018CCA A091_0018CA
Installing the LAMP SOCKET TERMINAL ASSEMBLY
[1] Do the replacement procedure for the LAMP SOCKET TERMINAL ASSEMBLY in reverse order.
18
18NOV97 - SERVICE MANUAL...
Service Manual - Page 20
...from the LENS MOUNT
ASSEMBLY. [5] Lift and remove the LENS MOUNT ASSEMBLY. Non Auto Focus Model
LENS MOUNT ASSEMBLY
SCREW (3)
Warning Dangerous Voltage
[1] Disconnect the main power. [2] Do the replacement procedure for the LENS MOUNT ASSEMBLY in reverse order.
20
18NOV97 -
SERVICE MANUAL
Replacing the LENS MOUNT ASSEMBLY - A100_0019GCA A100_0019GA
Installing the LENS MOUNT ASSEMBLY -
Service Manual - Page 22
...SERVICE MANUAL
[2] Do the replacement procedure for the LOWER HOUSING ASSEMBLY. [3] Remove the FOCUS KNOB.
CLAMP LEVER SPRING
SCREW
FOCUS SHAFT SPRING
RACK LEVER (not shown)
FOCUS SHAFT
FOCUS MOTOR BRACKET
SPACER E-RING
PHOTOCELL
BRACKET AUTO-FOCUS
SPRING
SWITCH
ASSEMBLY
SCREW
RACK SOLENOID
PLUNGER
LENS SUPPORT... LENS MOUNT BRACKET.
[7] Remote models only: Remove the SPRING from the...
Service Manual - Page 26
... in the FORWARD position. Use TL-3001 to the correct position. [6] Check the travel of the black plastic should be between the 2 holes at position 2. SERVICE MANUAL
Adjustment Specification
This adjustment adjusts the strobe and timing of the SLIDE LIFT LEVER. The gate edge of the black plastic of the...
Service Manual - Page 28
... projector. [6] Set the projector to the LOW LAMP position. [7] Install the AUTO-FOCUS TARGET SLIDE TL-3002 until the image is fully seated in the GATE MECHANISM. [8] Look through the PROJECTION LENS hole and observe the focus light path on the AUTO-FOCUS TARGET
SLIDE TL-3002. [9] Check the position of the TARGET SLIDE. SERVICE MANUAL...
Service Manual - Page 30
... and FAN CAP 232729 to make a FAN COVER TOOL.
SM5440-1
See the Tools section.
[3] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE.
POST (2)
PHOTOCELL HOUSING
PHOTOCELL MASK
A091_4032GCA A091_4032GA
30
18NOV97 - SERVICE MANUAL
Important If you cannot obtain the NULL position after doing the adjustment approximately 3 times, go...
Service Manual - Page 40
SERVICE MANUAL
Section 5: Specifications
Electrical Supply
Item
Power Consumption Dimensions
Slide size Slide change time LAMP and voltages
Lumen Output
Operating temperature
Cooling Approvals Environmental storage Environmental operation Safety
Dielectric strength 40
Desription Standard U.S. Ektagraphic 102 mm, F/2.8 LENS aperture (24 x 36 mm), compatible with European specification DIN ...
Service Manual - Page 42
....4 V AC 14.1 V AC 14.1 V AC 28.2 V AC
A091_0006BCA A091_0006BA
42
18NOV97 - SM5440-1 SERVICE MANUAL
Section 6: Diagnostics
MAIN MOTOR Voltages
12 11 10 9 8 7
MOTOR
brown white
black
84.2 V 1.6
LAMP VOLTAGE is 74 V AC between brown and white for LONG LIFE MODELS
117 V AC 6.1
MAIN MOTOR PIN Colors
PIN 12 11 10 9 8 7
MAIN MOTOR PIN...
Service Manual - Page 48
... this procedure does not correct the malfunction, install a new DARK SHUTTER SWITCH.
1. Check the LENS SUPPORT SPRING for damage; Check the REMOTE CORD for correct tension.
3. Check that the secondary voltage on the SPECIAL APPLICATIONS PLUG.
3. If the voltage is still a malfunction, install a new PHOTOCELL. SERVICE MANUAL Malfunction
TIMER does not operate
DARK SHUTTER SWITCH...
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