User Manual
Page 2
.... Slowly press primer bulb 6 times. Because a chain saw . PLAN AHEAD S Read this manual. pletely understand and can be avoided; SAFETY RULES WARNING: Always disconnect spark plug wire and place wire where it cannot contact spark plug to the FULL CHOKE position). safety chaps; heavy- 2 Pull choke/fast idle lever out to the full extent (to prevent accidental starting when setting up, transporting, ad- justing or making repairs except carburetor adjustments. Always use steeltoed safety...
.... Slowly press primer bulb 6 times. Because a chain saw . PLAN AHEAD S Read this manual. pletely understand and can be avoided; SAFETY RULES WARNING: Always disconnect spark plug wire and place wire where it cannot contact spark plug to the FULL CHOKE position). safety chaps; heavy- 2 Pull choke/fast idle lever out to the full extent (to prevent accidental starting when setting up, transporting, ad- justing or making repairs except carburetor adjustments. Always use steeltoed safety...
User Manual
Page 3
... could cause sparks. A chain saw down. S Stop the engine before setting the saw is mixed or poured. aged, improperly adjusted, or not completely and securely assembled. S Never modify your body, and the guide bar and chain to cool before operating a chain saw service performed by - S Keep fuel and oil caps, screws, and fasteners securely tightened. S Eliminate all chain saw . S Store the unit and fuel in an area where fuel vapors cannot reach sparks or open...
... could cause sparks. A chain saw down. S Stop the engine before setting the saw is mixed or poured. aged, improperly adjusted, or not completely and securely assembled. S Never modify your body, and the guide bar and chain to cool before operating a chain saw service performed by - S Keep fuel and oil caps, screws, and fasteners securely tightened. S Eliminate all chain saw . S Store the unit and fuel in an area where fuel vapors cannot reach sparks or open...
User Manual
Page 5
... exclusively upon devices built into cutter Can Obstruct Material Not a Low--- Use of kickback; YOU SHOULD USE THE SAW PROPERLY AND CAREFULLY TO AVOID KICKBACK. S Pinching the saw back toward the operator if kickback occurs. In all safety precautions, instructions, and maintenance in accordance with safety requirements for the user. KICKBACK SAFETY FEATURES WARNING: The following guide bar and chain combinations meet...
... exclusively upon devices built into cutter Can Obstruct Material Not a Low--- Use of kickback; YOU SHOULD USE THE SAW PROPERLY AND CAREFULLY TO AVOID KICKBACK. S Pinching the saw back toward the operator if kickback occurs. In all safety precautions, instructions, and maintenance in accordance with safety requirements for the user. KICKBACK SAFETY FEATURES WARNING: The following guide bar and chain combinations meet...
User Manual
Page 6
... used for commercial logging, a chain brake is not moving! 1. All U.S. Remove the plastic shipping spacer (if present). Clutch cover Bar nuts Chain adjustment tool (Bar Tool) Location of California, Idaho, Maine, Minnesota, New Jersey, Oregon, and Washington require by Underwriter's Laboratories, Inc., in the fingers, hands, and joints of people prone to be worn during assembly. If situations occur which meets the requirements of these problems. Users who operate power tools...
... used for commercial logging, a chain brake is not moving! 1. All U.S. Remove the plastic shipping spacer (if present). Clutch cover Bar nuts Chain adjustment tool (Bar Tool) Location of California, Idaho, Maine, Minnesota, New Jersey, Oregon, and Washington require by Underwriter's Laboratories, Inc., in the fingers, hands, and joints of people prone to be worn during assembly. If situations occur which meets the requirements of these problems. Users who operate power tools...
User Manual
Page 8
... are in an upright position), but the chain still moves freely around the guide bar. THROTTLE TRIGGER The THROTTLE TRIGGER controls engine speed. 8 Chain Adjustment Tool Front Hand Guard (Bar Tool) Front Handle Starter Rope Chain Muffler ON/STOP Switch Choke/ Fast Idle Lever Bar Sprocket Hole Bar Oil Fill Cap Starter Housing Primer Bulb Fuel Mix Fill Cap Cylinder Cover Throttle Lockout Rear Handle Chain Brake Adjusting Screw Chain Direction of Travel Throttle Trigger Clutch Cover Bar Nuts Chain Catcher Guide Bar ON/STOP SWITCH The ON/STOP SWITCH is tensioned correctly...
... are in an upright position), but the chain still moves freely around the guide bar. THROTTLE TRIGGER The THROTTLE TRIGGER controls engine speed. 8 Chain Adjustment Tool Front Hand Guard (Bar Tool) Front Handle Starter Rope Chain Muffler ON/STOP Switch Choke/ Fast Idle Lever Bar Sprocket Hole Bar Oil Fill Cap Starter Housing Primer Bulb Fuel Mix Fill Cap Cylinder Cover Throttle Lockout Rear Handle Chain Brake Adjusting Screw Chain Direction of Travel Throttle Trigger Clutch Cover Bar Nuts Chain Catcher Guide Bar ON/STOP SWITCH The ON/STOP SWITCH is tensioned correctly...
User Manual
Page 9
... the chain and/ or discoloration of this saw . 9 PRIMER BULB The PRIMER BULB circulates fuel to the carburetor to provide quicker starting . THROTTLE LOCK--OUT The THROTTLE LOCK--OUT must be free flowing for the oil system to pump enough oil for adequate lubrication. CHAIN BRAKE Ensure chain brake is not available, use . CHOKE/FAST IDLE LEVER The choke and fast idle are NOT approved for bar and chain lubri- FUELING ENGINE WARNING: Remove fuel cap slow- FUEL REQUIREMENTS This engine requires the use waste oil for use straight...
... the chain and/ or discoloration of this saw . 9 PRIMER BULB The PRIMER BULB circulates fuel to the carburetor to provide quicker starting . THROTTLE LOCK--OUT The THROTTLE LOCK--OUT must be free flowing for the oil system to pump enough oil for adequate lubrication. CHAIN BRAKE Ensure chain brake is not available, use . CHOKE/FAST IDLE LEVER The choke and fast idle are NOT approved for bar and chain lubri- FUELING ENGINE WARNING: Remove fuel cap slow- FUEL REQUIREMENTS This engine requires the use waste oil for use straight...
User Manual
Page 10
... choke/fast idle lever is in to loss of control of fuel) NOTE: In the following the warm engine starting a flooded engine) The engine may be cleared of rope per pull. Doing so will put the operator at idle speed refer to cut material with the muffler. NOTE: Do not attempt to CARBURETOR ADJUSTMENT within this can cause serious burns. tion. 2. Slowly press primer bulb 6 times. 3. CHOKE/FAST IDLE LEVER Right Foot Through Rear Handle...
... choke/fast idle lever is in to loss of control of fuel) NOTE: In the following the warm engine starting a flooded engine) The engine may be cleared of rope per pull. Doing so will put the operator at idle speed refer to cut material with the muffler. NOTE: Do not attempt to CARBURETOR ADJUSTMENT within this can cause serious burns. tion. 2. Slowly press primer bulb 6 times. 3. CHOKE/FAST IDLE LEVER Right Foot Through Rear Handle...
User Manual
Page 11
... repair or replace parts as necessary. See CHAIN TENSION in a particular direction include: 11 Do not cut for lon- Inspect the saw approximately 14″ (35 cm) above a stump or other wooden surface. S Squeeze the throttle trigger and allow the engine to let the tip of the guide bar fall , nor cut at full speed the entire time you run the saw to reach full speed before setting...
... repair or replace parts as necessary. See CHAIN TENSION in a particular direction include: 11 Do not cut for lon- Inspect the saw approximately 14″ (35 cm) above a stump or other wooden surface. S Squeeze the throttle trigger and allow the engine to let the tip of the guide bar fall , nor cut at full speed the entire time you run the saw to reach full speed before setting...
User Manual
Page 12
... to fall . TYPES OF CUTTING USED FOR BUCKING WARNING: If saw aside and pull down , and get away quickly on the opposite side of wood from the nearest person or other objects. S The lean of the tree. Use a plumb or level to cut remove the notch of the notch. See illustration. To avoid kickback and chain damage, use wedges to open...
... to fall . TYPES OF CUTTING USED FOR BUCKING WARNING: If saw aside and pull down , and get away quickly on the opposite side of wood from the nearest person or other objects. S The lean of the tree. Use a plumb or level to cut remove the notch of the notch. See illustration. To avoid kickback and chain damage, use wedges to open...
User Manual
Page 14
... worn parts. 14 GENERAL RECOMMENDATIONS The warranty on the product, Poulan may not pay for replacement of fuel. S Once a year, replace the spark plug, air filter, and check guide bar and chain for carburetor adjustments. CHECK FOR DAMAGED OR WORN PARTS Contact an authorized service dealer for repairs under warranty. Do not cut all service and adjustments not listed in the instruction manual performed by an authorized or Master Service Dealer. Before each use For loose caps Before each use an...
... worn parts. 14 GENERAL RECOMMENDATIONS The warranty on the product, Poulan may not pay for replacement of fuel. S Once a year, replace the spark plug, air filter, and check guide bar and chain for carburetor adjustments. CHECK FOR DAMAGED OR WORN PARTS Contact an authorized service dealer for repairs under warranty. Do not cut all service and adjustments not listed in the instruction manual performed by an authorized or Master Service Dealer. Before each use For loose caps Before each use an...
User Manual
Page 15
... after engine stops. Always clean your air filter with a mild detergent. Loosen 3 screws on the chain saw in the repair parts list or on the decal located on cylinder cover. 2. CHECK FOR LOOSE FASTENERS AND PARTS S Bar Nuts S Chain S Muffler S Cylinder Shield S Air Filter S Handle Screws S Vibration Mounts S Starter Housing S Front Hand Guard CHECK CHAIN SHARPNESS A sharp chain makes wood chips. S ON/STOP Switch -- A worn guide bar will damage the chain and make cutting difficult. Remove bar and chain from the guide bar and sprocket hole. S Oil Tank -- A dull chain makes...
... after engine stops. Always clean your air filter with a mild detergent. Loosen 3 screws on the chain saw in the repair parts list or on the decal located on cylinder cover. 2. CHECK FOR LOOSE FASTENERS AND PARTS S Bar Nuts S Chain S Muffler S Cylinder Shield S Air Filter S Handle Screws S Vibration Mounts S Starter Housing S Front Hand Guard CHECK CHAIN SHARPNESS A sharp chain makes wood chips. S ON/STOP Switch -- A worn guide bar will damage the chain and make cutting difficult. Remove bar and chain from the guide bar and sprocket hole. S Oil Tank -- A dull chain makes...
User Manual
Page 16
... wrench. Remove the cylinder cover. 3. Replace with Champion RCJ--7Y spark plug and tighten securely with a wire brush. Spark Plug REPLACE FUEL FILTER To replace fuel filter, drain your unit by running it rests on cylinder cover. 2. Pull filter from tank and remove from tank. Replace and reassemble. WARNING: Wear protective gloves when handling chain. Tools required: S 5/32 inch (4 mm) diameter round file and file holder S Flat file S Depth gauge tool TO SHARPEN CHAIN: 1. Adjust chain tension if necessary. S To sharpen the cutters, position the file holder level (90˚...
... wrench. Remove the cylinder cover. 3. Replace with Champion RCJ--7Y spark plug and tighten securely with a wire brush. Spark Plug REPLACE FUEL FILTER To replace fuel filter, drain your unit by running it rests on cylinder cover. 2. Pull filter from tank and remove from tank. Replace and reassemble. WARNING: Wear protective gloves when handling chain. Tools required: S 5/32 inch (4 mm) diameter round file and file holder S Flat file S Depth gauge tool TO SHARPEN CHAIN: 1. Adjust chain tension if necessary. S To sharpen the cutters, position the file holder level (90˚...
User Manual
Page 17
... the depth gauge tool, file it level to cutting edges (side plate and top plate of the chain. S Turn idle screw (T) counterclockwise to remove any of the chain first. cess for the chain you notice any damage to the top of this procedure, contact your authorized service dealer or call our customer assistance help line at 1--800--554--6723. S File enough to decrease engine speed. ing during...
... the depth gauge tool, file it level to cutting edges (side plate and top plate of the chain. S Turn idle screw (T) counterclockwise to remove any of the chain first. cess for the chain you notice any damage to the top of this procedure, contact your authorized service dealer or call our customer assistance help line at 1--800--554--6723. S File enough to decrease engine speed. ing during...
User Manual
Page 18
.... FUEL SYSTEM Under FUELING ENGINE in place and position chain saw . HELPFUL TIP During storage of the gas and oil. S Replace spark plug with new one season to rust. 18 S Clean air filter. STORAGE WARNING: Perform the following steps after adding stabilizer. S Lightly oil external metal surfaces and guide bar. S Store chain saw with fuel stabilizer. Add stabilizer to oil ratio. S At the beginning of fuel gum deposits during storage. Slowly pull the starter rope 8 to 10 times...
.... FUEL SYSTEM Under FUELING ENGINE in place and position chain saw . HELPFUL TIP During storage of the gas and oil. S Replace spark plug with new one season to rust. 18 S Clean air filter. STORAGE WARNING: Perform the following steps after adding stabilizer. S Lightly oil external metal surfaces and guide bar. S Store chain saw with fuel stabilizer. Add stabilizer to oil ratio. S At the beginning of fuel gum deposits during storage. Slowly pull the starter rope 8 to 10 times...
User Manual
Page 19
...5. Install new spark plug. 5. Check for kinked or split fuel line; Chain brake engaged. 4. Clean or replace plug and regap. 3. Engine flooded. 3. Engine will run only a few seconds after starting. 1. Chain moves at idle speed. 1. Carburetor requires adjustment. 1. Air filter dirty. 2. Contact an authorized service dealer. 19 Move ignition switch to ON. 2. Fill tank with gasoline. 1. repair or replace. Fuel tank empty. 4. Spark plug fouled. 3. Too much oil mixed with correct fuel mixture. 4. Idle speed requires adjustment. 2. Clutch requires repair...
...5. Install new spark plug. 5. Check for kinked or split fuel line; Chain brake engaged. 4. Clean or replace plug and regap. 3. Engine flooded. 3. Engine will run only a few seconds after starting. 1. Chain moves at idle speed. 1. Carburetor requires adjustment. 1. Air filter dirty. 2. Contact an authorized service dealer. 19 Move ignition switch to ON. 2. Fill tank with gasoline. 1. repair or replace. Fuel tank empty. 4. Spark plug fouled. 3. Too much oil mixed with correct fuel mixture. 4. Idle speed requires adjustment. 2. Clutch requires repair...
User Manual
Page 20
... Matheson Blvd. This warranty does not cover tune--up, spark plugs, filters, starter ropes, chain sharpening, bars, chains, and other parts which wear and require replacement with reasonable use of accessories and/or attachments not specifically recommended by Poulan for household purposes. 60 DAYS - LIMITED WARRANTY Poulan, a division of Husqvarna Consumer Outdoor Products N.A., Inc., warrants to the original consumer purchaser that each new Poulan brand gasoline chain saw is free from defects in...
... Matheson Blvd. This warranty does not cover tune--up, spark plugs, filters, starter ropes, chain sharpening, bars, chains, and other parts which wear and require replacement with reasonable use of accessories and/or attachments not specifically recommended by Poulan for household purposes. 60 DAYS - LIMITED WARRANTY Poulan, a division of Husqvarna Consumer Outdoor Products N.A., Inc., warrants to the original consumer purchaser that each new Poulan brand gasoline chain saw is free from defects in...
User Manual
Page 21
... to emission.warranty@HCOP-- ranted part still under warranty. ADD- WHERE TO GET WARRANTY SERVICE: Warranty services or repairs shall be for disallowing a warranty claim. EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, air filter (covered up to maintenance schedule), ignition system: spark plug (covered up to the first scheduled replacement point for the following use of add--on emission related parts will be grounds for a period of two years from the initial date of time, not to...
... to emission.warranty@HCOP-- ranted part still under warranty. ADD- WHERE TO GET WARRANTY SERVICE: Warranty services or repairs shall be for disallowing a warranty claim. EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, air filter (covered up to maintenance schedule), ignition system: spark plug (covered up to the first scheduled replacement point for the following use of add--on emission related parts will be grounds for a period of two years from the initial date of time, not to...
Parts List
Page 1
... Screw Nut--"U" type speed Assy--Flywheel Shield--Heat Washer--Flywheel Nut--Flywheel 530058863 530058870 35. 530071893 36. 530016432 37. 530016133 38. 530057910 39. 530015917 Description Screw Pulley--Starter Spring--Starter Housing--Fan Handle--Starter Kit--Rope Screw Screw Assy--Oil Vent Assy--Oil Cap w/ret. Part No. 530058933 530069611 530015826 530038593 952051211 952044370 530071945 530016432 530057888 530071891 530057924 530016064 530057931 530037820 Description Assy--Clutch Cover (Incl. # 41) Kit--Bar Adjust (Incl. 42,43) Pin--Bar Adjust Retainer--Bar Adjust Accy--16" Chain...
... Screw Nut--"U" type speed Assy--Flywheel Shield--Heat Washer--Flywheel Nut--Flywheel 530058863 530058870 35. 530071893 36. 530016432 37. 530016133 38. 530057910 39. 530015917 Description Screw Pulley--Starter Spring--Starter Housing--Fan Handle--Starter Kit--Rope Screw Screw Assy--Oil Vent Assy--Oil Cap w/ret. Part No. 530058933 530069611 530015826 530038593 952051211 952044370 530071945 530016432 530057888 530071891 530057924 530016064 530057931 530037820 Description Assy--Clutch Cover (Incl. # 41) Kit--Bar Adjust (Incl. 42,43) Pin--Bar Adjust Retainer--Bar Adjust Accy--16" Chain...
Parts List
Page 2
Ignition Screw Strap--Ground Assy--Wire Harness Cover--Air Filter Filter--Air Screw Housing--Air Filter Carburetor Zama W--26 Kit--Fuel Line (Small) Bulb--Purge "snap--in the Operator's Manual must be performed by qualified service personnel. 33 25 32 30 31 Engine Gasket Kit 40 41 26 24 29 28 27 Ref. Part No. Gasket--Carb. (kit) Tube--Intake Wire--Throttle Nut--Carb. Adaptor ( Incl. # 16,34,37) Ref. Part No. PARTS LIST NO. 530165403 DATE 7/03/08 Replaces 530165403 --- 6/06/08 8 9 10...
Ignition Screw Strap--Ground Assy--Wire Harness Cover--Air Filter Filter--Air Screw Housing--Air Filter Carburetor Zama W--26 Kit--Fuel Line (Small) Bulb--Purge "snap--in the Operator's Manual must be performed by qualified service personnel. 33 25 32 30 31 Engine Gasket Kit 40 41 26 24 29 28 27 Ref. Part No. Gasket--Carb. (kit) Tube--Intake Wire--Throttle Nut--Carb. Adaptor ( Incl. # 16,34,37) Ref. Part No. PARTS LIST NO. 530165403 DATE 7/03/08 Replaces 530165403 --- 6/06/08 8 9 10...
Parts List
Page 3
...--Muffler 40. 530071894 22. 530071894 Gasket--Muffler (kit) 23. 545006056 Kit--Spark Arrestor 24. 530016338 Bolt--Muffler 41. 530031163 Seal--Adaptor (kit) Screw Gasket--Carb. (kit) Tube--Intake Wire--Throttle Nut--Carb. Kit--Gasket (Incl . 16,22,34,36) Wrench--Bar Screw 25. 545015301 Insert--Left (black) Cyl. Part No. PARTS LIST NO. 530165403 DATE 7/03/08 Replaces 530165403 --- 6/06/08 8 9 10 11 WPAEREPDAOMUEOLAATUNENRRTRRrRPAPPRAATRRSTTSLSILSLITSISTT Note: Illustration may differ from actual model due to design changes TYPE 2 1 2 CHAIN SAW MODEL(s) P3416...
...--Muffler 40. 530071894 22. 530071894 Gasket--Muffler (kit) 23. 545006056 Kit--Spark Arrestor 24. 530016338 Bolt--Muffler 41. 530031163 Seal--Adaptor (kit) Screw Gasket--Carb. (kit) Tube--Intake Wire--Throttle Nut--Carb. Kit--Gasket (Incl . 16,22,34,36) Wrench--Bar Screw 25. 545015301 Insert--Left (black) Cyl. Part No. PARTS LIST NO. 530165403 DATE 7/03/08 Replaces 530165403 --- 6/06/08 8 9 10 11 WPAEREPDAOMUEOLAATUNENRRTRRrRPAPPRAATRRSTTSLSILSLITSISTT Note: Illustration may differ from actual model due to design changes TYPE 2 1 2 CHAIN SAW MODEL(s) P3416...
