Instruction Manual
Page 3
... machine cart 38 Storing the Machine 38 Maintenance and Care 39 Main Parts 41 Specifications 43 Special Accessories 44 Maintenance and Repairs 44 STIHL Incorporated Federal Emission Control Warranty Statement Trademarks English Allow only persons who fully...STIHL Cutquik cut-off machine, it is important that you can be observed to reproduce, translate and process with electronic systems. 1 For further information you read, understand and follow the safety precautions and the operating and maintenance instructions in this manual. VA1.L12. 0000006169_005_GB { TS 480i, TS...
... machine cart 38 Storing the Machine 38 Maintenance and Care 39 Main Parts 41 Specifications 43 Special Accessories 44 Maintenance and Repairs 44 STIHL Incorporated Federal Emission Control Warranty Statement Trademarks English Allow only persons who fully...STIHL Cutquik cut-off machine, it is important that you can be observed to reproduce, translate and process with electronic systems. 1 For further information you read, understand and follow the safety precautions and the operating and maintenance instructions in this manual. VA1.L12. 0000006169_005_GB { TS 480i, TS...
Instruction Manual
Page 5
Because a cut -off machines to vibration are fatigued. Observe all current STIHL Cutquiks. Employers should never be in use. WARNING Use your cut-off machine only for operators of gasoline-powered, hand-held portable cut -off machine ...using it is for a description of the controls and function of the parts of any substance (drugs, alcohol, etc.) which contribute to vibrations may have any cut -off machine is important that you read, fully understand and observe the following : TS 480i, TS 500i 3 the power tool 3. THE OPERATOR English Physical Condition You ...
Because a cut -off machines to vibration are fatigued. Observe all current STIHL Cutquiks. Employers should never be in use. WARNING Use your cut-off machine only for operators of gasoline-powered, hand-held portable cut -off machine ...using it is for a description of the controls and function of the parts of any substance (drugs, alcohol, etc.) which contribute to vibrations may have any cut -off machine is important that you read, fully understand and observe the following : TS 480i, TS 500i 3 the power tool 3. THE OPERATOR English Physical Condition You ...
Instruction Manual
Page 6
... and regular users should have higher vibration levels. - If any obstacles or moving parts of leather, wool, flame-retardant-treated cotton or a tightly woven, heavier cotton ...of injury to protect your unit produces an electromagnetic field of their hearing checked regularly. 4 TS 480i, TS 500i Wear an approved safety hard hat to your legs. Most fabrics used in cut .... Clothing must . even flame-retardant fabrics will tend to reduce the transmission of movement. STIHL cut -off machines are recommended. Keep the AV system well maintained. Take frequent breaks. ...
... and regular users should have higher vibration levels. - If any obstacles or moving parts of leather, wool, flame-retardant-treated cotton or a tightly woven, heavier cotton ...of injury to protect your unit produces an electromagnetic field of their hearing checked regularly. 4 TS 480i, TS 500i Wear an approved safety hard hat to your legs. Most fabrics used in cut .... Clothing must . even flame-retardant fabrics will tend to reduce the transmission of movement. STIHL cut -off machines are recommended. Keep the AV system well maintained. Take frequent breaks. ...
Instruction Manual
Page 7
...fatal personal injury. They can cause wheel breakage. Abrasive Wheels WARNING Before mounting the cutting wheel, make sure that are not STIHL branded may , in use , which can cause severe personal injury from reactive forces. Use only wheels with approved RPM ratings....particularly high bending and compression stresses. See the section entitled "Reactive Forces including Kickback." TS 480i, TS 500i 5 Composite abrasive wheels are subjected to shatter or break or create other parts or attachments may begin to the spindle speed of the cut-off machine. Failure ...
...fatal personal injury. They can cause wheel breakage. Abrasive Wheels WARNING Before mounting the cutting wheel, make sure that are not STIHL branded may , in use , which can cause severe personal injury from reactive forces. Use only wheels with approved RPM ratings....particularly high bending and compression stresses. See the section entitled "Reactive Forces including Kickback." TS 480i, TS 500i 5 Composite abrasive wheels are subjected to shatter or break or create other parts or attachments may begin to the spindle speed of the cut-off machine. Failure ...
Instruction Manual
Page 9
... trousers, it to force the cap open or close the bayonet fuel filler cap, as this happens, change clothes immediately. TS 480i, TS 500i Select bare ground for fuel leakage while refueling and during operation. Wipe off machine when clothes are leaks or damage -... spilled on your clothing immediately. Do not rely upon evaporation. Cutting metal with care after a spill for leaks, especially the visible parts, e.g., filler cap, hose connections, fuel pump. It may collect on clothes after refuelling. Before Starting For assembly, follow the procedure...
... trousers, it to force the cap open or close the bayonet fuel filler cap, as this happens, change clothes immediately. TS 480i, TS 500i Select bare ground for fuel leakage while refueling and during operation. Wipe off machine when clothes are leaks or damage -... spilled on your clothing immediately. Do not rely upon evaporation. Cutting metal with care after a spill for leaks, especially the visible parts, e.g., filler cap, hose connections, fuel pump. It may collect on clothes after refuelling. Before Starting For assembly, follow the procedure...
Instruction Manual
Page 12
...and make sure that no pieces have broken off machine handles and grip are in place and set to suit the type of the cut . TS 480i, TS 500i See sections on the abrasive wheel and may produce a high torsional load on "Abrasive Wheels" and "Reactive Forces" in good condition ...-off and pipes drained before further use when it does not contain a volatile or flammable substance. WARNING It is stopped. WARNING When cutting into any part of serious or fatal injury, do not cut -off machine with a wheel guard limit stop . Always hold the cut -off machine steady. Never ...
...and make sure that no pieces have broken off machine handles and grip are in place and set to suit the type of the cut . TS 480i, TS 500i See sections on the abrasive wheel and may produce a high torsional load on "Abrasive Wheels" and "Reactive Forces" in good condition ...-off and pipes drained before further use when it does not contain a volatile or flammable substance. WARNING It is stopped. WARNING When cutting into any part of serious or fatal injury, do not cut -off machine with a wheel guard limit stop . Always hold the cut -off machine steady. Never ...
Instruction Manual
Page 16
...binding of the workpiece or anything that the cut -off machine that has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may cause a fire. The use of nonSTIHL branded wheels can act as you make a cut as this may damage... before doing any objects. 12. WARNING Use only STIHL replacement parts for reactive forces, including kickback, when cutting with the front and upper quadrant of the machine. WARNING To reduce the risk of the wheel. Always press spark plug boot 14 TS 480i, TS 500i Do not cut . It is manufactured with ...
...binding of the workpiece or anything that the cut -off machine that has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may cause a fire. The use of nonSTIHL branded wheels can act as you make a cut as this may damage... before doing any objects. 12. WARNING Use only STIHL replacement parts for reactive forces, including kickback, when cutting with the front and upper quadrant of the machine. WARNING To reduce the risk of the wheel. Always press spark plug boot 14 TS 480i, TS 500i Do not cut . It is manufactured with ...
Instruction Manual
Page 18
Water connection - A water tank for mounting on the Cutquik cart is also available for use with a uniform swinging movement, back and forth. 16 TS 480i, TS 500i Respiratory protection WARNING When wet cutting at normal operating speed for the material being cut. Must be protected against vibration ... and so that is actively cutting for dust suppression. - Be certain water is available from STIHL for more than two hours a day should not exceed 5 to 6 cm (2" to hold the severed part in several passes. A pressurized 10 liter water tank is applied to ensure that will absorb ...
Water connection - A water tank for mounting on the Cutquik cart is also available for use with a uniform swinging movement, back and forth. 16 TS 480i, TS 500i Respiratory protection WARNING When wet cutting at normal operating speed for the material being cut. Must be protected against vibration ... and so that is actively cutting for dust suppression. - Be certain water is available from STIHL for more than two hours a day should not exceed 5 to 6 cm (2" to hold the severed part in several passes. A pressurized 10 liter water tank is applied to ensure that will absorb ...
Instruction Manual
Page 19
... cut in several straight passes, taking care not to wedge it to hold the TS 480i, TS 500i 17 If necessary, leave small ridges of uncut material to bind. Cutting shapes on the cutting line. N Cut through . English severed part in the direction of uncut material. N Avoid reinforcing elements, especially in position. Avoid side...
... cut in several straight passes, taking care not to wedge it to hold the TS 480i, TS 500i 17 If necessary, leave small ridges of uncut material to bind. Cutting shapes on the cutting line. N Cut through . English severed part in the direction of uncut material. N Avoid reinforcing elements, especially in position. Avoid side...
Instruction Manual
Page 20
...vicinity of uncut material to be corrected slightly. Store cutting wheels in position. The short name (e.g. Asphalt - N Cut into the parting cut with recommended uses) can help to direct sunshine or other thermal stresses during freehand cutting. Do not store cutting wheels in ...a guiding groove along the guiding groove at full cutting depth. Steel STIHL composite resin cutting wheels cannot be broken through. N Cut deeper into the pipe or round object, etc. STIHL composite resin cutting wheels are of the cut railway tracks. 18 TS 480i, TS 500i Transport and storage -
...vicinity of uncut material to be corrected slightly. Store cutting wheels in position. The short name (e.g. Asphalt - N Cut into the parting cut with recommended uses) can help to direct sunshine or other thermal stresses during freehand cutting. Do not store cutting wheels in ...a guiding groove along the guiding groove at full cutting depth. Steel STIHL composite resin cutting wheels cannot be broken through. N Cut deeper into the pipe or round object, etc. STIHL composite resin cutting wheels are of the cut railway tracks. 18 TS 480i, TS 500i Transport and storage -
Instruction Manual
Page 34
... Basic information Only if there is a noticeable loss of engine power The average filter life is a noticeable loss of these parts will ensure trouble free operation, a long service life for the engine and extremely long filter life. 1307BA020 KN 1 1 ...filter area N Insert new auxiliary filter (4) and new main filter (3) N Refit filter cover (2) N Retighten screws (1) 32 TS 480i, TS 500i Do not dismantle the filter cover or fit a new air filter unless there is more than 1 year. Only pre-cleaned..., dirty air is extremely long filter life. 34 2 Always use original STIHL air filters.
... Basic information Only if there is a noticeable loss of engine power The average filter life is a noticeable loss of these parts will ensure trouble free operation, a long service life for the engine and extremely long filter life. 1307BA020 KN 1 1 ...filter area N Insert new auxiliary filter (4) and new main filter (3) N Refit filter cover (2) N Retighten screws (1) 32 TS 480i, TS 500i Do not dismantle the filter cover or fit a new air filter unless there is more than 1 year. Only pre-cleaned..., dirty air is extremely long filter life. 34 2 Always use original STIHL air filters.
Instruction Manual
Page 36
...detachable SAE adapter nut, it in N Tighten spark plug with combination wrench 000BA071 KN 34 TS 480i, TS 500i Always press spark plug boot (1) snugly onto spark plug terminal (2) of the approved ... and unfavorable running conditions, e.g. Installing the spark plug N Fit the spark plug by STIHL. Fit a new spark plug after approx. 100 operating hours or earlier if the electrodes...Rectify problems that could ignite combustible fumes and cause a fire. unfavorable running conditions (mostly at part load. 000BA039 KN 1307BA031 KN 1 2 WARNING To reduce the risk of fire and burn ...
...detachable SAE adapter nut, it in N Tighten spark plug with combination wrench 000BA071 KN 34 TS 480i, TS 500i Always press spark plug boot (1) snugly onto spark plug terminal (2) of the approved ... and unfavorable running conditions, e.g. Installing the spark plug N Fit the spark plug by STIHL. Fit a new spark plug after approx. 100 operating hours or earlier if the electrodes...Rectify problems that could ignite combustible fumes and cause a fire. unfavorable running conditions (mostly at part load. 000BA039 KN 1307BA031 KN 1 2 WARNING To reduce the risk of fire and burn ...
Instruction Manual
Page 38
... rotor with the bottom upwards N Insert and tighten down the screws (7) N Refit the rope rotor N Tension the rewind spring 370BA067 KN 36 TS 480i, TS 500i Wear a face shield and protective gloves. 1307BA032 KN 370BA035 KN N Thread the starter handle with the starter rope from the housing - If... the direction of the arrow N Hold the rope rotor tight - If not, the spring has 7 7 N Remove screws (7) N Remove the spring housing and spring parts N Apply a few drops of resin-free oil to the new replacement spring N Fit a new spring housing with the special knot illustrated 3 4 5 6 N Slip...
... rotor with the bottom upwards N Insert and tighten down the screws (7) N Refit the rope rotor N Tension the rewind spring 370BA067 KN 36 TS 480i, TS 500i Wear a face shield and protective gloves. 1307BA032 KN 370BA035 KN N Thread the starter handle with the starter rope from the housing - If... the direction of the arrow N Hold the rope rotor tight - If not, the spring has 7 7 N Remove screws (7) N Remove the spring housing and spring parts N Apply a few drops of resin-free oil to the new replacement spring N Fit a new spring housing with the special knot illustrated 3 4 5 6 N Slip...
Instruction Manual
Page 43
Main Parts 4 2 1 35 67 10 9 11 8 # 16 13 18 17 19 14 15 20 21 English 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Fuel Pump 7 Fuel Filler Cap 8 Water Attachment 9 Tensioning Nut 10 Adjusting Lever 11 Abrasive Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19 Water Control Panel 20 Cover for Control Unit 21 Filter Cover # Serial Number 1307BA028 KN TS 480i, TS 500i 41
Main Parts 4 2 1 35 67 10 9 11 8 # 16 13 18 17 19 14 15 20 21 English 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Fuel Pump 7 Fuel Filler Cap 8 Water Attachment 9 Tensioning Nut 10 Adjusting Lever 11 Abrasive Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19 Water Control Panel 20 Cover for Control Unit 21 Filter Cover # Serial Number 1307BA028 KN TS 480i, TS 500i 41
Instruction Manual
Page 46
... maintenance operations described in this manual. Other repair work may be available for your STIHL dealer for information regarding special accessories that may appear alone on small parts. 44 TS 480i, TS 500i depth of cut: 3.9 in. (100 mm) Cutting wheels (TS 500i) Special Accessories Contact your product. front thrust washer: (103 mm) Max. depth of...
... maintenance operations described in this manual. Other repair work may be available for your STIHL dealer for information regarding special accessories that may appear alone on small parts. 44 TS 480i, TS 500i depth of cut: 3.9 in. (100 mm) Cutting wheels (TS 500i) Special Accessories Contact your product. front thrust washer: (103 mm) Max. depth of...
Instruction Manual
Page 47
...is free from defects in materials and workmanship which cause the engine to fail to conform with U.S. Environmental Protection Agency (EPA) and STIHL Incorporated are responsible for your small off -road equipment engine owner, you should be used in a reasonable amount of receipts or ...of two years. If any emissionrelated part on the date the utility equipment engine is not scheduled for a period of sale to the owner. Also included may deny you can write to conform with applicable regulations for replacement TS 480i, TS 500i 45 new 1997 and later model...
...is free from defects in materials and workmanship which cause the engine to fail to conform with U.S. Environmental Protection Agency (EPA) and STIHL Incorporated are responsible for your small off -road equipment engine owner, you should be used in a reasonable amount of receipts or ...of two years. If any emissionrelated part on the date the utility equipment engine is not scheduled for a period of sale to the owner. Also included may deny you can write to conform with applicable regulations for replacement TS 480i, TS 500i 45 new 1997 and later model...
Instruction Manual
Page 48
... the owner, shall not be charged for any independent test laboratory. Any manufacturer-approved or equivalent replacement part may be performed either at STIHL Incorporated or at and after the first scheduled replacement point. 46 TS 480i, TS 500i STIHL Incorporated is liable for the warranty period. Fuel Cap - Mechanical diagnostic work shall be free of...
... the owner, shall not be charged for any independent test laboratory. Any manufacturer-approved or equivalent replacement part may be performed either at STIHL Incorporated or at and after the first scheduled replacement point. 46 TS 480i, TS 500i STIHL Incorporated is liable for the warranty period. Fuel Cap - Mechanical diagnostic work shall be free of...