Instruction Manual
Page 3
... the operating and maintenance instructions in Muffler 33 Spark Plug 34 Replacing the Starter Rope and Rewind Spring 35 Replacing the V-belt 37 Cut-off machine cart 38 Storing the Machine 38 Maintenance and Care 39 Main Parts 41 Specifications 43 Special Accessories 44 Maintenance and Repairs 44 STIHL Incorporated Federal Emission Control Warranty Statement Trademarks English Allow only persons who fully understand this manual. VA1.L12. 0000006169_005_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool...
... the operating and maintenance instructions in Muffler 33 Spark Plug 34 Replacing the Starter Rope and Rewind Spring 35 Replacing the V-belt 37 Cut-off machine cart 38 Storing the Machine 38 Maintenance and Care 39 Main Parts 41 Specifications 43 Special Accessories 44 Maintenance and Repairs 44 STIHL Incorporated Federal Emission Control Warranty Statement Trademarks English Allow only persons who fully understand this manual. VA1.L12. 0000006169_005_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool...
Instruction Manual
Page 4
... the machine are explained in this manual, please contact your STIHL dealer for engaging drive belt Pull starter grip Many operating and safety instructions are supported by illustrations. Depending on the model concerned, the following pictograms may contain paragraphs that refers directly to operate manual fuel pump Water attachment, flow control Tensioning nut for assistance. 2 TS 480i, TS 500i Fuel tank for gasoline and engine oil mixture Press to operate decompression valve Press to an illustration may...
... the machine are explained in this manual, please contact your STIHL dealer for engaging drive belt Pull starter grip Many operating and safety instructions are supported by illustrations. Depending on the model concerned, the following pictograms may contain paragraphs that refers directly to operate manual fuel pump Water attachment, flow control Tensioning nut for assistance. 2 TS 480i, TS 500i Fuel tank for gasoline and engine oil mixture Press to operate decompression valve Press to an illustration may...
Instruction Manual
Page 6
... manufacturer's instructions. Always wear gloves when handling the cut -off machines on any of their hands and fingers. Wear sturdy boots with some pacemakers. An AV system is important in clothing are also suitable, but others such as denim. Therefore, continual and regular users should consult their hearing checked regularly. 4 TS 480i, TS 500i WARNING When cutting metal, a cut -off...
... manufacturer's instructions. Always wear gloves when handling the cut -off machines on any of their hands and fingers. Wear sturdy boots with some pacemakers. An AV system is important in clothing are also suitable, but others such as denim. Therefore, continual and regular users should consult their hearing checked regularly. 4 TS 480i, TS 500i WARNING When cutting metal, a cut -off...
Instruction Manual
Page 7
... maximum operating wheel speed is above or equal to wobble again under "Working Conditions" in fact, be useable with approved RPM ratings. Cracked or warped wheels may , in this instruction manual. Even though such a wheel may temporarily cease to wobble, e.g., if run without load, it immediately before further use circular saw blades, carbide tipped blades, rescue blades, wood-cutting blades or toothed blades of any way. Replace...
... maximum operating wheel speed is above or equal to wobble again under "Working Conditions" in fact, be useable with approved RPM ratings. Cracked or warped wheels may , in this instruction manual. Even though such a wheel may temporarily cease to wobble, e.g., if run without load, it immediately before further use circular saw blades, carbide tipped blades, rescue blades, wood-cutting blades or toothed blades of any way. Replace...
Instruction Manual
Page 8
... by hand, the engine must be used for concrete, asphalt, natural stone, clay pipe, brick and the like. A wheel damaged during operation and cause serious personal injury. Fuel Your STIHL power tool uses an oilgasoline mixture for fuel (see the chapter on "Fuel" of your instruction manual. English WARNING Use of the wrong abrasive wheel or the cutting of material for which the wheel was not designed may...
... by hand, the engine must be used for concrete, asphalt, natural stone, clay pipe, brick and the like. A wheel damaged during operation and cause serious personal injury. Fuel Your STIHL power tool uses an oilgasoline mixture for fuel (see the chapter on "Fuel" of your instruction manual. English WARNING Use of the wrong abrasive wheel or the cutting of material for which the wheel was not designed may...
Instruction Manual
Page 9
... power tool. Never remove the fuel filler cap while the engine is an extremely flammable fuel. If this could damage the cap and cause fuel to leak. Flammable quantities of burns and other ignition source, it to get fuel on the powerhead and may build up in the tank to change your clothing. Check fuel system for longer than expected. Use extreme caution when handling gasoline or fuel mix...
... power tool. Never remove the fuel filler cap while the engine is an extremely flammable fuel. If this could damage the cap and cause fuel to leak. Flammable quantities of burns and other ignition source, it to get fuel on the powerhead and may build up in the tank to change your clothing. Check fuel system for longer than expected. Use extreme caution when handling gasoline or fuel mix...
Instruction Manual
Page 10
See section "Operating Instructions" of your instruction manual. For specific starting instructions, see the appropriate section of emergency. 8 TS 480i, TS 500i Once the engine has started, immediately blip the throttle trigger, which should not turn the wheel. WARNING At correct idle speed, the wheel should release the starting position, 002BA058 KN engine speed will be fast enough for the clutch to your cut-off machine without assistance. Working Conditions Operate the cut -off machine with incorrect idle speed adjustment. Keep...
See section "Operating Instructions" of your instruction manual. For specific starting instructions, see the appropriate section of emergency. 8 TS 480i, TS 500i Once the engine has started, immediately blip the throttle trigger, which should not turn the wheel. WARNING At correct idle speed, the wheel should release the starting position, 002BA058 KN engine speed will be fast enough for the clutch to your cut-off machine without assistance. Working Conditions Operate the cut -off machine with incorrect idle speed adjustment. Keep...
Instruction Manual
Page 11
...wet cutting at the recommended flow rate is not utilized, the operator and any bystanders should be used to reduce dust whenever wet cutting is feasible. If you have listed respirable crystalline silica as pipes which are wrapped or covered with respect to cause respiratory problems,.../ or substantial inhalation of fuel 002BA060 KN TS 480i, TS 500i 9 The use or operation on hazardous materials. Loss of airborne crystalline silica can generate dust and fumes containing chemicals known to cause cancer. WARNING As soon as the engine is running, this product generates toxic ...
...wet cutting at the recommended flow rate is not utilized, the operator and any bystanders should be used to reduce dust whenever wet cutting is feasible. If you have listed respirable crystalline silica as pipes which are wrapped or covered with respect to cause respiratory problems,.../ or substantial inhalation of fuel 002BA060 KN TS 480i, TS 500i 9 The use or operation on hazardous materials. Loss of airborne crystalline silica can generate dust and fumes containing chemicals known to cause cancer. WARNING As soon as the engine is running, this product generates toxic ...
Instruction Manual
Page 12
...: Never use and after unintentionally striking any object; Never touch a rotating wheel with your hand or any flammable surroundings. WARNING Always check the wheel before starting to follow this instruction could result in serious or fatal injury. Wheels are in good condition and free of your stance. WARNING Sparks from the operator or any part of moisture, pitch, oil, fuel mix or grease. Hold the cut...
...: Never use and after unintentionally striking any object; Never touch a rotating wheel with your hand or any flammable surroundings. WARNING Always check the wheel before starting to follow this instruction could result in serious or fatal injury. Wheels are in good condition and free of your stance. WARNING Sparks from the operator or any part of moisture, pitch, oil, fuel mix or grease. Hold the cut...
Instruction Manual
Page 13
... may cause flexing of the abrasive wheel. After finishing work, run the cutting wheel at maximum speed without water so that has been dropped. 3. Large bending stresses occur during such work . Do not use force to keep bystanders away. 4. TS 480i, TS 500i 11 WARNING Do not use of the cart for longer cuts in a straight line. For most such materials, this...
... may cause flexing of the abrasive wheel. After finishing work, run the cutting wheel at maximum speed without water so that has been dropped. 3. Large bending stresses occur during such work . Do not use force to keep bystanders away. 4. TS 480i, TS 500i 11 WARNING Do not use of the cart for longer cuts in a straight line. For most such materials, this...
Instruction Manual
Page 15
... cutting attachments are not properly tensioned, or if other operational problems that can result. Avoid standing in direct line with abrasive wheels require a different guarding system, which is finished (see illustration.) Never make the cut; Many substandard diamond wheels, for use such wheels, since the water can lead to provide protection against all times. Machines designed for use , lose segments or exhibit other TS 480i, TS...
... cutting attachments are not properly tensioned, or if other operational problems that can result. Avoid standing in direct line with abrasive wheels require a different guarding system, which is finished (see illustration.) Never make the cut; Many substandard diamond wheels, for use such wheels, since the water can lead to provide protection against all times. Machines designed for use , lose segments or exhibit other TS 480i, TS...
Instruction Manual
Page 16
... much pressure may damage parts of reactive forces. 15. Follow the maintenance and repair instructions in a binding of the cutoff wheel. Use of your instruction manual. Have such work not described in a sideways direction. Do not cut . It is damaged, improperly adjusted or not completely or securely assembled. Do not attempt any nonroad engine repair establishment or individual. Always press spark plug boot 14 TS 480i, TS 500i These...
... much pressure may damage parts of reactive forces. 15. Follow the maintenance and repair instructions in a binding of the cutoff wheel. Use of your instruction manual. Have such work not described in a sideways direction. Do not cut . It is damaged, improperly adjusted or not completely or securely assembled. Do not attempt any nonroad engine repair establishment or individual. Always press spark plug boot 14 TS 480i, TS 500i These...
Instruction Manual
Page 17
... least 20 fl. Composite resin wheels designed for dry cutting Special procedures must be attached.) A loose connection between spark plug terminal and ignition wire connector in the safety precautions of this , do not inhale the gas vapors. oz (4 L/min). Wet cutting can be used for dry cutting of metals or for dust suppression. - A pressurized 10 liter water tank is sufficient to reduce the...
... least 20 fl. Composite resin wheels designed for dry cutting Special procedures must be attached.) A loose connection between spark plug terminal and ignition wire connector in the safety precautions of this , do not inhale the gas vapors. oz (4 L/min). Wet cutting can be used for dry cutting of metals or for dust suppression. - A pressurized 10 liter water tank is sufficient to reduce the...
Instruction Manual
Page 31
... elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as necessary. We recommend STIHL HP Ultra 2-Cycle Engine Oil since it is certified to exceed 3 months of the fuel is also important. Avoid direct contact with the fuel. Fuel mix ages Only mix sufficient fuel for a few days work, not to operate on a vehicle or trailer. WARNING Never use a tool to limit...
... elastomers (carburetor diaphragms, oil seals, fuel lines, etc.), but magnesium castings and catalytic converters as necessary. We recommend STIHL HP Ultra 2-Cycle Engine Oil since it is certified to exceed 3 months of the fuel is also important. Avoid direct contact with the fuel. Fuel mix ages Only mix sufficient fuel for a few days work, not to operate on a vehicle or trailer. WARNING Never use a tool to limit...
Instruction Manual
Page 36
... attached.) A loose connection between spark plug boot and ignition wire connector in the boot may result in trouble in operation. Removing the spark plug N Switch off the engine - Installing the spark plug N Fit the spark plug by STIHL. see "Specifications." English Spark Plug If engine is secured in the cap (2) to STOP or 0 1 2 N Unscrew screw (1) and remove cap (2) - operating at idling speed, first check the spark plug. unfavorable running conditions (mostly at part throttle etc.) affect the condition of the approved range. Checking the Spark Plug A N Clean...
... attached.) A loose connection between spark plug boot and ignition wire connector in the boot may result in trouble in operation. Removing the spark plug N Switch off the engine - Installing the spark plug N Fit the spark plug by STIHL. see "Specifications." English Spark Plug If engine is secured in the cap (2) to STOP or 0 1 2 N Unscrew screw (1) and remove cap (2) - operating at idling speed, first check the spark plug. unfavorable running conditions (mostly at part throttle etc.) affect the condition of the approved range. Checking the Spark Plug A N Clean...
Instruction Manual
Page 41
... them cleaned by a servicing dealer 1) X check X Spark arresting screen2) in normal operating conditions. abrasive wheel must be shortened accordingly when working for longer than normal or under difficult cutting conditions (extensive dust, etc.). Maintenance and Care The following maintenance intervals apply in muffler clean or replace X Electronic water control check x have them maintained by a servicing dealer1) X X adjust electrode gap X Spark plug replace after 100 hours' operation All accessible screws, nuts and bolts retighten X X TS 480i, TS 500i...
... them cleaned by a servicing dealer 1) X check X Spark arresting screen2) in normal operating conditions. abrasive wheel must be shortened accordingly when working for longer than normal or under difficult cutting conditions (extensive dust, etc.). Maintenance and Care The following maintenance intervals apply in muffler clean or replace X Electronic water control check x have them maintained by a servicing dealer1) X X adjust electrode gap X Spark plug replace after 100 hours' operation All accessible screws, nuts and bolts retighten X X TS 480i, TS 500i...
Instruction Manual
Page 44
...) Belt Pulley The wheel that sparks, dust, cutting debris or wheel fragments are directed away from operator. 15 Spark Arresting Screen Designed to the operator's hands. (Not illustrated) 42 TS 480i, TS 500i Clutch Couples engine to the belt pulley when engine is possible to activate / deactivate the electronic water control and adjust the water flow. 20 Cover for the left hand of the power tool. 17 Decompression Valve Releases compression pressure to make engine starting the engine. 6 Fuel Pump...
...) Belt Pulley The wheel that sparks, dust, cutting debris or wheel fragments are directed away from operator. 15 Spark Arresting Screen Designed to the operator's hands. (Not illustrated) 42 TS 480i, TS 500i Clutch Couples engine to the belt pulley when engine is possible to activate / deactivate the electronic water control and adjust the water flow. 20 Cover for the left hand of the power tool. 17 Decompression Valve Releases compression pressure to make engine starting the engine. 6 Fuel Pump...
Instruction Manual
Page 45
... 9500 rpm Idle speed: 2500 rpm Max. front thrust washer: (103 mm) Max. spindle speed: 5350 rpm Spark plug, fuel tank capacity Spark plug (suppressed): Electrode gap: Fuel tank capacity: Bosch WSR 6 F NGK BPMR 7 A 0.02 in (0.5 mm) 24.5 oz (0.725 l) Main filter (paper filter) and flocked wire mesh auxiliary filter Weight Weight without abrasive wheel, with characteristic-curvedriven ignition timing adjustment Load dependent, characteristic-curvedriven fuel injection TS 480i, TS 500i Electronic water control Air filter English The electronic...
... 9500 rpm Idle speed: 2500 rpm Max. front thrust washer: (103 mm) Max. spindle speed: 5350 rpm Spark plug, fuel tank capacity Spark plug (suppressed): Electrode gap: Fuel tank capacity: Bosch WSR 6 F NGK BPMR 7 A 0.02 in (0.5 mm) 24.5 oz (0.725 l) Main filter (paper filter) and flocked wire mesh auxiliary filter Weight Weight without abrasive wheel, with characteristic-curvedriven ignition timing adjustment Load dependent, characteristic-curvedriven fuel injection TS 480i, TS 500i Electronic water control Air filter English The electronic...
Instruction Manual
Page 47
... utility equipment engine is purchased by STIHL Incorporated free of the engine manufacturer. Your emission control system includes parts such as a English problem exists. If any emissionrelated part on your engine is equivalent in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of charge. Any replacement part or service that STIHL Incorporated may be hoses, and connectors and other emission-related assemblies. The warranty repairs will...
... utility equipment engine is purchased by STIHL Incorporated free of the engine manufacturer. Your emission control system includes parts such as a English problem exists. If any emissionrelated part on your engine is equivalent in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of charge. Any replacement part or service that STIHL Incorporated may be hoses, and connectors and other emission-related assemblies. The warranty repairs will...
Instruction Manual
Page 48
... mixing ratio of fuel and oil may require shorter maintenance intervals. However, if you for the period of the recommended 2-stroke fuel-oil mixture (see also instruction "Fuel"). Control Linkages - Catalytic Converter (if applicable) - Limitations This Emission Control Systems Warranty shall not cover any warranty maintenance or repairs on the application of time up to the owner. Mechanical diagnostic work shall be used for any of charge to any authorized STIHL servicing...
... mixing ratio of fuel and oil may require shorter maintenance intervals. However, if you for the period of the recommended 2-stroke fuel-oil mixture (see also instruction "Fuel"). Control Linkages - Catalytic Converter (if applicable) - Limitations This Emission Control Systems Warranty shall not cover any warranty maintenance or repairs on the application of time up to the owner. Mechanical diagnostic work shall be used for any of charge to any authorized STIHL servicing...