Instruction Manual
Page 3
... instructions in the chapter "Safety Precautions and Working Techniques" before using it. Contents Guide to Using this Manual Safety Precautions and Working Techniques Sample Applications 2 STIHL Incorporated Federal Emission Control Warranty 3 Statement 19 Trademarks Abrasive Cutting Wheels 25 Composite Cutting Wheels 26 Diamond Abrasive Wheels 27 Electronic Water Control 30 Assembling the Cast Arm and Guard 31 Tensioning the Ribbed V-belt 35 Mounting an Abrasive Cutting Wheel 35 Fuel 37 Fueling 38 Starting / Stopping...
... instructions in the chapter "Safety Precautions and Working Techniques" before using it. Contents Guide to Using this Manual Safety Precautions and Working Techniques Sample Applications 2 STIHL Incorporated Federal Emission Control Warranty 3 Statement 19 Trademarks Abrasive Cutting Wheels 25 Composite Cutting Wheels 26 Diamond Abrasive Wheels 27 Electronic Water Control 30 Assembling the Cast Arm and Guard 31 Tensioning the Ribbed V-belt 35 Mounting an Abrasive Cutting Wheel 35 Fuel 37 Fueling 38 Starting / Stopping...
Instruction Manual
Page 4
Therefore, some changes, modifications and improvements may be covered in death or serious injury. Fuel tank for gasoline and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Tensioning nut for assistance. 2 TS 480i, TS 500i Such paragraphs are made from those described in this manual may contain item numbers that require your area for engaging drive belt Pull starter...
Therefore, some changes, modifications and improvements may be covered in death or serious injury. Fuel tank for gasoline and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Tensioning nut for assistance. 2 TS 480i, TS 500i Such paragraphs are made from those described in this manual may contain item numbers that require your area for engaging drive belt Pull starter...
Instruction Manual
Page 5
... in loss of control. Safety Precautions and Working Techniques The use of any cut-off machine may be allowed to use a cut-off machine. See the appropriate section of your instruction manual for a description of the controls and function of the parts of your physician before using it is for operators of gasoline-powered, hand-held, portable cut -off machine without the instruction manual. Be alert - A first...
... in loss of control. Safety Precautions and Working Techniques The use of any cut-off machine may be allowed to use a cut-off machine. See the appropriate section of your instruction manual for a description of the controls and function of the parts of your physician before using it is for operators of gasoline-powered, hand-held, portable cut -off machine without the instruction manual. Be alert - A first...
Instruction Manual
Page 6
.... Check the clothing manufacturer's instructions. made of oil, fuel, grease and other flammable materials. Wear sturdy boots with an anti-vibration ("AV") system designed to protect your hands. Proper eye protection is important in concrete or other materials, a cut -off machine work gloves (e.g. Wear an approved safety hard hat to protect your head. 4 TS 480i, TS 500i A cut -off machine produces...
.... Check the clothing manufacturer's instructions. made of oil, fuel, grease and other flammable materials. Wear sturdy boots with an anti-vibration ("AV") system designed to protect your hands. Proper eye protection is important in concrete or other materials, a cut -off machine work gloves (e.g. Wear an approved safety hard hat to protect your head. 4 TS 480i, TS 500i A cut -off machine produces...
Instruction Manual
Page 7
... POWER TOOL For illustrations and definitions of the parts of the cut -off machine, see information under "Working Conditions" in the specifications of severe or fatal injury. Read and follow any additional safety precautions that is working with the machine for use may be extremely dangerous. WARNING Wheels that the maximum operating wheel speed is above or equal to the respirator needed for worksite-specific...
... POWER TOOL For illustrations and definitions of the parts of the cut -off machine, see information under "Working Conditions" in the specifications of severe or fatal injury. Read and follow any additional safety precautions that is working with the machine for use may be extremely dangerous. WARNING Wheels that the maximum operating wheel speed is above or equal to the respirator needed for worksite-specific...
Instruction Manual
Page 9
... injury or death. Transporting by hand, the engine must be shut off and the rotating wheel stopped, and the cut -off machine. Never transport your STIHL cut -off the wheel before use any other objects, which can be used diamond cutting wheel without load, it for cutting concrete, asphalt, natural stone, clay pipe, brick and the like. TS 480i, TS 500i 7 Replace it immediately before putting the...
... injury or death. Transporting by hand, the engine must be shut off and the rotating wheel stopped, and the cut -off machine. Never transport your STIHL cut -off the wheel before use any other objects, which can be used diamond cutting wheel without load, it for cutting concrete, asphalt, natural stone, clay pipe, brick and the like. TS 480i, TS 500i 7 Replace it immediately before putting the...
Instruction Manual
Page 11
.... WARNING Before use an abrasive cutting wheel that the fuel cap has been securely and properly installed and any spilled fuel wiped away. Check that sparks, dust and cut -off machine, be carefully inspected for safe operation. Keep the handles dry, clean and free of the ribbed V-belt is damaged. TS 480i, TS 500i 9 If a fuel leak is suspected, do not start or run...
.... WARNING Before use an abrasive cutting wheel that the fuel cap has been securely and properly installed and any spilled fuel wiped away. Check that sparks, dust and cut -off machine, be carefully inspected for safe operation. Keep the handles dry, clean and free of the ribbed V-belt is damaged. TS 480i, TS 500i 9 If a fuel leak is suspected, do not start or run...
Instruction Manual
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... adjustments or repairs. Working Conditions Operate the cut-off machine. Do not drop start the cut-off machine with incorrect idle speed adjustment. Maintain good balance and secure footing. When the engine starts, engine speed will allow the grip to snap back, but guide the starter rope slowly back to permit the rope to idle speed. WARNING At correct idle speed, the wheel should not turn...
... adjustments or repairs. Working Conditions Operate the cut-off machine. Do not drop start the cut-off machine with incorrect idle speed adjustment. Maintain good balance and secure footing. When the engine starts, engine speed will allow the grip to snap back, but guide the starter rope slowly back to permit the rope to idle speed. WARNING At correct idle speed, the wheel should not turn...
Instruction Manual
Page 14
... from the operator and any pipe, drum or other irregularities and impediments. Place your left -handed" positions your cut metal while standing on the rear handle and throttle trigger. Left-handed users also must follow this instruction manual. WARNING To reduce the risk of the abrasive cutting wheel and increases the risk that it to catch fire. Do not use the cut or...
... from the operator and any pipe, drum or other irregularities and impediments. Place your left -handed" positions your cut metal while standing on the rear handle and throttle trigger. Left-handed users also must follow this instruction manual. WARNING To reduce the risk of the abrasive cutting wheel and increases the risk that it to catch fire. Do not use the cut or...
Instruction Manual
Page 16
... machine will be sure the wheel has stopped rotating before setting the cut -off machine, which the wheel is holding the machine properly. Do not twist, thrust, knock or drop the machine. STIHL recommends the use it will try to keep bystanders away. If the contact is at 002BA553 AM 14 TS 480i, TS 500i This could also damage the...
... machine will be sure the wheel has stopped rotating before setting the cut -off machine, which the wheel is holding the machine properly. Do not twist, thrust, knock or drop the machine. STIHL recommends the use it will try to keep bystanders away. If the contact is at 002BA553 AM 14 TS 480i, TS 500i This could also damage the...
Instruction Manual
Page 18
... or death. WARNING Use wet-cutting whenever feasible. WARNING Only STIHL branded cutting attachments are manufactured with a bell end laying on a cut-off machine, causing loss of the machine. If they are not manufactured with missing or damaged segments, or circular saw blade may cause a severe binding that wobbles is extremely dangerous. If the wheel you may temporarily cease...
... or death. WARNING Use wet-cutting whenever feasible. WARNING Only STIHL branded cutting attachments are manufactured with a bell end laying on a cut-off machine, causing loss of the machine. If they are not manufactured with missing or damaged segments, or circular saw blade may cause a severe binding that wobbles is extremely dangerous. If the wheel you may temporarily cease...
Instruction Manual
Page 20
... TS 480i, TS 500i Maintenance, Repair and Storage of fire. Use of parts manufactured by the rapid spinning of only STIHL replacement parts for users. WARNING To reduce the risk of the proper size. The owner/operator of the cut -off machine. The abrasive wheel may damage the machine or its components. Follow the maintenance and repair instructions in loss of the wheel. STIHL recommends that can result in effective working order...
... TS 480i, TS 500i Maintenance, Repair and Storage of fire. Use of parts manufactured by the rapid spinning of only STIHL replacement parts for users. WARNING To reduce the risk of the proper size. The owner/operator of the cut -off machine. The abrasive wheel may damage the machine or its components. Follow the maintenance and repair instructions in loss of the wheel. STIHL recommends that can result in effective working order...
Instruction Manual
Page 21
... and lung cancer. TS 480i, TS 500i 19 For any bystanders should always wear a NIOSH-approved respirator that you are suitable for the use with a wheel mounted on the machine for information regarding the type and level of 20 fluid ounces per minute, the operator and any maintenance please refer to the maintenance chart and to children. A pressurized 2.6 gallon (10 liter...
... and lung cancer. TS 480i, TS 500i 19 For any bystanders should always wear a NIOSH-approved respirator that you are suitable for the use with a wheel mounted on the machine for information regarding the type and level of 20 fluid ounces per minute, the operator and any maintenance please refer to the maintenance chart and to children. A pressurized 2.6 gallon (10 liter...
Instruction Manual
Page 27
... appropriate tool. Transport and storage N Use wedges and/or leave sections of aggressive fluids or chemicals. break the part out manually, using a hammer or other thermal stresses during hand-held machines and are exposed to wear appropriate eye protection when finishing a cut by breaking it manually. 180BA025 AM - Do not expose composite cutting wheels to be higher than the maximum spindle speed listed on cut...
... appropriate tool. Transport and storage N Use wedges and/or leave sections of aggressive fluids or chemicals. break the part out manually, using a hammer or other thermal stresses during hand-held machines and are exposed to wear appropriate eye protection when finishing a cut by breaking it manually. 180BA025 AM - Do not expose composite cutting wheels to be higher than the maximum spindle speed listed on cut...
Instruction Manual
Page 33
..., TS 500i 31 For installation on the inboard side by the manufacturer. The "cast arm with screen" (2) and rinse it under running water - Outboard mounting If too little water or no water is turned off machine is mounted on the STIHL FW 20 cutoff machine cart If the cut -off machine cart in the process, remove the square nut from the adjusting lever...
..., TS 500i 31 For installation on the inboard side by the manufacturer. The "cast arm with screen" (2) and rinse it under running water - Outboard mounting If too little water or no water is turned off machine is mounted on the STIHL FW 20 cutoff machine cart If the cut -off machine cart in the process, remove the square nut from the adjusting lever...
Instruction Manual
Page 36
... abrasive wheel (see "Fitting / replacing an abrasive wheel") N Remove the water attachment N Remove the adjusting lever N Slacken the V-belt N Remove the V-belt guard N Remove the "cast arm with guard" Preparing the "cast arm with guard" for inboard mounting Checking the adjustment range of the guard 370BA081 KN 3 12 N Turn the "cast arm with guard" so that the guard is in the position shown (see picture) N Screw in and tighten the stop pin (3) N Install the adjusting lever N Mount "cast...
... abrasive wheel (see "Fitting / replacing an abrasive wheel") N Remove the water attachment N Remove the adjusting lever N Slacken the V-belt N Remove the V-belt guard N Remove the "cast arm with guard" Preparing the "cast arm with guard" for inboard mounting Checking the adjustment range of the guard 370BA081 KN 3 12 N Turn the "cast arm with guard" so that the guard is in the position shown (see picture) N Screw in and tighten the stop pin (3) N Install the adjusting lever N Mount "cast...
Instruction Manual
Page 45
... TS 480i, TS 500i 43 English 0000-GXX-1830-A0 Spark Plug If there is a loss of engine power, the machine is difficult to start or runs poorly at part throttle etc.) affect the condition of the spark plug. These factors cause deposits to STOP or 0 1 2 N Remove the screw (1) and remove the cap (2) - the screw (1) is secured in this instruction manual Correct the problems...
... TS 480i, TS 500i 43 English 0000-GXX-1830-A0 Spark Plug If there is a loss of engine power, the machine is difficult to start or runs poorly at part throttle etc.) affect the condition of the spark plug. These factors cause deposits to STOP or 0 1 2 N Remove the screw (1) and remove the cap (2) - the screw (1) is secured in this instruction manual Correct the problems...
Instruction Manual
Page 54
... diagnosis (if the diagnostic work is performed at www.stihlusa.com/warranty.html. new 1997 and later model year small off -road equipment engine at the time of your instruction manual. Where a warrantable condition exists, STIHL Incorporated will be repaired or replaced by calling 1-800-GO-STIHL (1-800-467-8445). Your emission control system includes parts such as a 52 TS 480i, TS 500i
... diagnosis (if the diagnostic work is performed at www.stihlusa.com/warranty.html. new 1997 and later model year small off -road equipment engine at the time of your instruction manual. Where a warrantable condition exists, STIHL Incorporated will be repaired or replaced by calling 1-800-GO-STIHL (1-800-467-8445). Your emission control system includes parts such as a 52 TS 480i, TS 500i
Instruction Manual
Page 55
... Line Fittings TS 480i, TS 500i 53 Product registration is recommended, so that part. If any independent test laboratory. Diagnosis You, as the owner, shall not be charged for that STIHL has a means to contact you if there ever is a need to communicate repair or recall information about your engine is defective. Intake Manifold - Spark Plug - Cylinder - The warranty repairs will...
... Line Fittings TS 480i, TS 500i 53 Product registration is recommended, so that part. If any independent test laboratory. Diagnosis You, as the owner, shall not be charged for that STIHL has a means to contact you if there ever is a need to communicate repair or recall information about your engine is defective. Intake Manifold - Spark Plug - Cylinder - The warranty repairs will...
Instruction Manual
Page 56
... and after the first scheduled replacement point. Deviations from this manual are based on the application of parts and other services and adjustments necessary for Warranty Service Bring the product to any of the following: N repair or replacement required because of misuse, neglect or lack of required maintenance, N repairs improperly performed or replacements not conforming to STIHL Incorporated specifications that adversely affect performance and/or...
... and after the first scheduled replacement point. Deviations from this manual are based on the application of parts and other services and adjustments necessary for Warranty Service Bring the product to any of the following: N repair or replacement required because of misuse, neglect or lack of required maintenance, N repairs improperly performed or replacements not conforming to STIHL Incorporated specifications that adversely affect performance and/or...
