Parts List
Page 3
...-0766 IDLE ADJUST SPRING 1 32 668-5298 IDLE ADJUST SCREW 1 33 668-5218 HINGE PIN SET SCREW 1 34 668-5217 CONTROL LEVER 1 35 668-5219 HINGE PIN 1 36 668-5223 SET SCREW 4 37 668-5224 IDLE SPONGE 1 38 668-5311 CLIP 4 39 302-089 TAPPING SCREW (W/FLANGE) D5 X 20 (BLACK) 6 40 669-8427 CLEANER SUPPORT 1 41 668-5408 WASHER 5 7 42 669-6317 HEX. CODE NO...
...-0766 IDLE ADJUST SPRING 1 32 668-5298 IDLE ADJUST SCREW 1 33 668-5218 HINGE PIN SET SCREW 1 34 668-5217 CONTROL LEVER 1 35 668-5219 HINGE PIN 1 36 668-5223 SET SCREW 4 37 668-5224 IDLE SPONGE 1 38 668-5311 CLIP 4 39 302-089 TAPPING SCREW (W/FLANGE) D5 X 20 (BLACK) 6 40 669-8427 CLEANER SUPPORT 1 41 668-5408 WASHER 5 7 42 669-6317 HEX. CODE NO...
Parts List
Page 4
... NUT 1 88 669-6329 SPIKE SET 1 INCLUD. 39 89 669-8523 ALUMINUM TAPE 1 90 669-8448 ENGINE CASE SUB ASS'Y 1 INCLUD. 89 91 668-5369 CHOKE ROD RUBBER 1 92 669-8463 CHOKE BUTTON 1 93 668-5364 STOP SWITCH 1 94 668-5139 PRIMING PUMP COMP. 1 95 669-6870 REAR DAMPER 1 96 668-5370 AIR VENT VALVE (B) 1 97 668-5371 AIR...
... NUT 1 88 669-6329 SPIKE SET 1 INCLUD. 39 89 669-8523 ALUMINUM TAPE 1 90 669-8448 ENGINE CASE SUB ASS'Y 1 INCLUD. 89 91 668-5369 CHOKE ROD RUBBER 1 92 669-8463 CHOKE BUTTON 1 93 668-5364 STOP SWITCH 1 94 668-5139 PRIMING PUMP COMP. 1 95 669-6870 REAR DAMPER 1 96 668-5370 AIR VENT VALVE (B) 1 97 668-5371 AIR...
Parts List
Page 5
... 18 INCH 1 153 668-5393 CHAIN PULLER 1 154 669-6902 GUIDE PLATE (B) 1 12 - 10 *ALTERNATIVE PARTS REMARKS TCS 40EA - 5 - USED 2 INCLUD. 98 100 668-5202 INLET MANIFOLD SPACER 1 101 669-6842 PULSE GUIDE 1 102 669-6839 WIRE BAND 1 111 669-8449 NUT M6 3 112 949-432 BOLT WASHER M6 (10 PCS.) 3 113 669-8409 SPRING HOLDER 2 114 669-6872 FLANGED TAPPING SCREW...
... 18 INCH 1 153 668-5393 CHAIN PULLER 1 154 669-6902 GUIDE PLATE (B) 1 12 - 10 *ALTERNATIVE PARTS REMARKS TCS 40EA - 5 - USED 2 INCLUD. 98 100 668-5202 INLET MANIFOLD SPACER 1 101 669-6842 PULSE GUIDE 1 102 669-6839 WIRE BAND 1 111 669-8449 NUT M6 3 112 949-432 BOLT WASHER M6 (10 PCS.) 3 113 669-8409 SPRING HOLDER 2 114 669-6872 FLANGED TAPPING SCREW...
Parts List
Page 6
...ACCESSORIES ITEM NO. USED REMARKS 1 FOR 13 INCH 1 FOR 15, 16 INCH 1 FOR 18 INCH 1 - 6 - *ALTERNATIVE PARTS Printed in Japan 12 - 10 (101202N) CODE NO. CODE NO. DESCRIPTION * 501 668-5439 CHAIN COVER 14' * 501 669-6909 CHAIN COVER '16 * 501 669-6910 CHAIN COVER '18 502 668-5402 COMBI BOX SPANNER 10/19MM NO. PARTS...6898 GUIDE PLATE (A) 166 669-6868 OIL GROMMET (A) 167 669-8453 FUEL PIPE 168 668-5407 BOLT WASHER D5 169 669-8455 OIL FILTER 170 669-8536 OIL FILTER BODY 171 669-8456 FLANGED TAPPING SCREW D5 X 15 172 669-6894 CHAIN CATCHER 173 669-6906 AIR ...
...ACCESSORIES ITEM NO. USED REMARKS 1 FOR 13 INCH 1 FOR 15, 16 INCH 1 FOR 18 INCH 1 - 6 - *ALTERNATIVE PARTS Printed in Japan 12 - 10 (101202N) CODE NO. CODE NO. DESCRIPTION * 501 668-5439 CHAIN COVER 14' * 501 669-6909 CHAIN COVER '16 * 501 669-6910 CHAIN COVER '18 502 668-5402 COMBI BOX SPANNER 10/19MM NO. PARTS...6898 GUIDE PLATE (A) 166 669-6868 OIL GROMMET (A) 167 669-8453 FUEL PIPE 168 668-5407 BOLT WASHER D5 169 669-8455 OIL FILTER 170 669-8536 OIL FILTER BODY 171 669-8456 FLANGED TAPPING SCREW D5 X 15 172 669-6894 CHAIN CATCHER 173 669-6906 AIR ...
Owner's Manual
Page 2
... improper use . One-handed usage not permitted. Contents WHAT IS WHAT 3 WARNINGS AND SAFETY INSTRUCTIONS 4 SPECIFICATIONS 6 ASSEMBLY PROCEDURES 7 OPERATING PROCEDURES 7 MAINTENANCE 12 Parts breakdown 2 Be sure that you understand their meaning before use of the guide bar. Read, understand and follow all warnings and instructions in this unit. Symbols WARNING The following safety precautions and warnings. Warning, kickback danger. Always wear eye, head and ear...
... improper use . One-handed usage not permitted. Contents WHAT IS WHAT 3 WARNINGS AND SAFETY INSTRUCTIONS 4 SPECIFICATIONS 6 ASSEMBLY PROCEDURES 7 OPERATING PROCEDURES 7 MAINTENANCE 12 Parts breakdown 2 Be sure that you understand their meaning before use of the guide bar. Read, understand and follow all warnings and instructions in this unit. Symbols WARNING The following safety precautions and warnings. Warning, kickback danger. Always wear eye, head and ear...
Owner's Manual
Page 3
... with unit. Front handle: Support handle located at or towards the front of the throttle trigger until manually released. 3. Fuel tank cap: For closing the oil tank. 5. Choke control knob: Device for covering the guide bar and saw chain. 11. Guide bar: The part that prevents the accidental operation of the engine housing. 7. Chain catcher: device for acting as a cutting tool. 12. Handling instructions: Included with a tree...
... with unit. Front handle: Support handle located at or towards the front of the throttle trigger until manually released. 3. Fuel tank cap: For closing the oil tank. 5. Choke control knob: Device for covering the guide bar and saw chain. 11. Guide bar: The part that prevents the accidental operation of the engine housing. 7. Chain catcher: device for acting as a cutting tool. 12. Handling instructions: Included with a tree...
Owner's Manual
Page 4
... faulty safety equipment. Never cut any power equipment. ○ Never start or run the engine inside a closed room or building and/or near fuel or the unit/machine or while using any power equipment. You may be signaling a problem. WARNING Fuel is left hand on the bar. ○ All chain saw service, other than the items listed in the operatorʼs/ ownerʼs manual...
... faulty safety equipment. Never cut any power equipment. ○ Never start or run the engine inside a closed room or building and/or near fuel or the unit/machine or while using any power equipment. You may be signaling a problem. WARNING Fuel is left hand on the bar. ○ All chain saw service, other than the items listed in the operatorʼs/ ownerʼs manual...
Owner's Manual
Page 5
... loss of life, if instructions are not followed. If situations occur which are not covered in a vehicle. ○ Empty the fuel tank before storing or transporting in this manual, take care and use common sense. It is recommended that the fuel be emptied after each use . Contact Tanaka dealer if you need assistance. CAUTION Indicates a possibility...
... loss of life, if instructions are not followed. If situations occur which are not covered in a vehicle. ○ Empty the fuel tank before storing or transporting in this manual, take care and use common sense. It is recommended that the fuel be emptied after each use . Contact Tanaka dealer if you need assistance. CAUTION Indicates a possibility...
Owner's Manual
Page 6
... likely to change without notice. English SPECIFICATIONS ○ Code lCSz of model name means lChain sawz Type of chain Max. in.) TCS40EA (38PS) Spark Plug Fuel Tank Capacity (US pint) Chain Oil Tank Capacity (US pint) Dry Weight (lbs) (Without guide bar and chain) Guide bar length (in.) Chain pitch (in.) 15 (380 mm) TCS40EA (40PS) Chain saw, portable 2.41...
... likely to change without notice. English SPECIFICATIONS ○ Code lCSz of model name means lChain sawz Type of chain Max. in.) TCS40EA (38PS) Spark Plug Fuel Tank Capacity (US pint) Chain Oil Tank Capacity (US pint) Dry Weight (lbs) (Without guide bar and chain) Guide bar length (in.) Chain pitch (in.) 15 (380 mm) TCS40EA (40PS) Chain saw, portable 2.41...
Owner's Manual
Page 7
... bumper (3), install the spiked bumper (3) to start engine without side case securely fastened. 1. Guide the chain drive links into the hole (8) in the bar. ○ Always wear gloves when touching the chain. To check proper tension, lightly lift up the center of chain and there should be damaged rapidly. A new chain will go. Remove chain bar clamp nuts (1). 2. Conversely...
... bumper (3), install the spiked bumper (3) to start engine without side case securely fastened. 1. Guide the chain drive links into the hole (8) in the bar. ○ Always wear gloves when touching the chain. To check proper tension, lightly lift up the center of chain and there should be damaged rapidly. A new chain will go. Remove chain bar clamp nuts (1). 2. Conversely...
Owner's Manual
Page 8
Always pay attention when handling fuel. Do not use BIA or TCW (2-stroke water-cooling type) mixed oil. ○ Never use good quality chain oil. Always start by shaking the container, before fueling. Set ignition switch (15) to ON ...Turn the adjusting screw (14) counterclockwise to increase the quantity and turn it is possible to get the serious personal injury when inhaling or spilling on fuel, which is to decrease the quantity. (Fig. 9) (standard setting turns counterclockwise 1-1 1/2 from clothing immediately with chain oil (13). Always have good ventilation when handling...
Always pay attention when handling fuel. Do not use BIA or TCW (2-stroke water-cooling type) mixed oil. ○ Never use good quality chain oil. Always start by shaking the container, before fueling. Set ignition switch (15) to ON ...Turn the adjusting screw (14) counterclockwise to increase the quantity and turn it is possible to get the serious personal injury when inhaling or spilling on fuel, which is to decrease the quantity. (Fig. 9) (standard setting turns counterclockwise 1-1 1/2 from clothing immediately with chain oil (13). Always have good ventilation when handling...
Owner's Manual
Page 9
... engages during operation, immediately release the throttle lever to any load. Kickback does occur if you allow the kickback zone (19) of the guide bar may cause a lightning fast reverse reaction, kicking the guide bar up the chain brake lever. In case the brake is pulled, the engine speed does not increase and the chain does not turn. Stopping (Fig. 17...
... engages during operation, immediately release the throttle lever to any load. Kickback does occur if you allow the kickback zone (19) of the guide bar may cause a lightning fast reverse reaction, kicking the guide bar up the chain brake lever. In case the brake is pulled, the engine speed does not increase and the chain does not turn. Stopping (Fig. 17...
Owner's Manual
Page 10
... the upper part of the chain the reactive force will pull the saw away from the felling direction. This will make it more difficult to control the saw and increases the risk of kickback. ○ In case the chain locked, immediately release the throttle lever. WARNING ○...power head just below the chain to further prevent the possibility of a broken chain striking the chain saw user. You must also bring it down a tree. Snow load on the crown. The notch opening should be drawn into the trunk. CAUTION Never use that you begin to cut from the wood you are working...
... the upper part of the chain the reactive force will pull the saw away from the felling direction. This will make it more difficult to control the saw and increases the risk of kickback. ○ In case the chain locked, immediately release the throttle lever. WARNING ○...power head just below the chain to further prevent the possibility of a broken chain striking the chain saw user. You must also bring it down a tree. Snow load on the crown. The notch opening should be drawn into the trunk. CAUTION Never use that you begin to cut from the wood you are working...
Owner's Manual
Page 11
... of limbs under tension. CROSS CUTTING LOGS, PRESSURE ON TOP Take a firm stance. Cross cut . (Fig. 27) Fig. 24 Fig. 27 11 Relative depth of saw towards you, followed by previous procedure. (Fig. 26) Fig. 23 WARNING These methods are in the cut well before you push it in...not use of the nose of guide bar and can spring back towards you and the chain. Felling cut through it over the felling direction. Tension side 29. Keep well away from a feller tree. Move only when the trunk is removing the branches from the chain. CROSS CUTTING/BUCKING Before starting to cut to...
... of limbs under tension. CROSS CUTTING LOGS, PRESSURE ON TOP Take a firm stance. Cross cut . (Fig. 27) Fig. 24 Fig. 27 11 Relative depth of saw towards you, followed by previous procedure. (Fig. 26) Fig. 23 WARNING These methods are in the cut well before you push it in...not use of the nose of guide bar and can spring back towards you and the chain. Felling cut through it over the felling direction. Tension side 29. Keep well away from a feller tree. Move only when the trunk is removing the branches from the chain. CROSS CUTTING/BUCKING Before starting to cut to...
Owner's Manual
Page 12
... adjustment is close (clockwise) the T-screw, with a new one adjustment possibility: T = Idle speed adjustment screw. If the cutting attachment still rotates after idle speed adjustment, contact Tanaka dealer. An air filter that has been used for assistance from dust and dirt in all positions well below the rpm when the cutting attachment starts to be required, according to pull the saw free. IF THE SAW GETS STUCK Stop...
... adjustment is close (clockwise) the T-screw, with a new one adjustment possibility: T = Idle speed adjustment screw. If the cutting attachment still rotates after idle speed adjustment, contact Tanaka dealer. An air filter that has been used for assistance from dust and dirt in all positions well below the rpm when the cutting attachment starts to be required, according to pull the saw free. IF THE SAW GETS STUCK Stop...
Owner's Manual
Page 13
... to start or runs poorly at idling speed, always check the spark plug first. Fig. 36 Fuel filter (Fig. 37) Remove the fuel filter from corrosion as some areas, local law requires using the machine, clean the groove and oiler port (39) in the bar with resistor spark plug, use same type of saw dust...
... to start or runs poorly at idling speed, always check the spark plug first. Fig. 36 Fuel filter (Fig. 37) Remove the fuel filter from corrosion as some areas, local law requires using the machine, clean the groove and oiler port (39) in the bar with resistor spark plug, use same type of saw dust...
Owner's Manual
Page 14
... round off the front edge to distribute oil. CHAIN SHARPENING Parts of depth gauge rounded off LOWERING DEPTH GAUGES WITH A FILE 1) If you sharpen your saw. (Fig. 44) Fig. 44 14 Gullet 45. Always follow the recommended depth gauge setting found in the maintenance or operator manual for your cutters with the top of depth gauge at correct height below top plate 53. English Cleaning the cylinder...
... round off the front edge to distribute oil. CHAIN SHARPENING Parts of depth gauge rounded off LOWERING DEPTH GAUGES WITH A FILE 1) If you sharpen your saw. (Fig. 44) Fig. 44 14 Gullet 45. Always follow the recommended depth gauge setting found in the maintenance or operator manual for your cutters with the top of depth gauge at correct height below top plate 53. English Cleaning the cylinder...
Owner's Manual
Page 15
... that nuts and screws are properly tightened before starting engine. Part Number 2. Daily maintenance ○ Clean the exterior of the unit. ○ Clean the chain oil filter port. ○ Clean the groove and oil filter port in the guide bar. ○ Clean the side case of the bar. File on the parts breakdown section in serious hazard. 15 File Guide Angle 10° Maintenance...
... that nuts and screws are properly tightened before starting engine. Part Number 2. Daily maintenance ○ Clean the exterior of the unit. ○ Clean the chain oil filter port. ○ Clean the groove and oil filter port in the guide bar. ○ Clean the side case of the bar. File on the parts breakdown section in serious hazard. 15 File Guide Angle 10° Maintenance...
Owner's Manual
Page 48
... 87 FLYWHEEL NUT 88 SPIKE SET 89 ALUMINIUM TAPE 90 ENGINE CASE 91 CHOKE ROD RUBBER 92 CHOKE BUTTON 93 STOP SWITCH 94 PRIMING PUMP COMP. 95 REAR DAMPER 96 AIR VENT VALVE (B) 97 AIR VENT SPONGE 98 TANK CAP PACKING 99 TANK CAP ASS'Y 111 NUT M6 112 BOLT WASHER D6 113 SPRING HOLDER 114 FLANGED TAPPING SCREW D6 115 ANTIVIBRATION SPRING 116 FRONT...
... 87 FLYWHEEL NUT 88 SPIKE SET 89 ALUMINIUM TAPE 90 ENGINE CASE 91 CHOKE ROD RUBBER 92 CHOKE BUTTON 93 STOP SWITCH 94 PRIMING PUMP COMP. 95 REAR DAMPER 96 AIR VENT VALVE (B) 97 AIR VENT SPONGE 98 TANK CAP PACKING 99 TANK CAP ASS'Y 111 NUT M6 112 BOLT WASHER D6 113 SPRING HOLDER 114 FLANGED TAPPING SCREW D6 115 ANTIVIBRATION SPRING 116 FRONT...
Owner's Manual
Page 49
Item No. Part Name 146 BRAKE LEVER SPRING 147 CAUTION LABEL 148 BRAKE HANDLE 149 NAME PLATE 150 CHAIN BAR CLAMP NUT 151 SIDE CASE SUB ASS'Y 152 SAW CHAIN 153 CHAIN PULLER ASS'Y 154 GUIDE PLATE (B) 155 TAPPING SCREW D3 × 8 156 CHAIN BAR 157 BRAKE BAND 158 CLUTCH 159 CLUTCH WASHER (B) 160 CLUTCH HOUSING 161 NEEDLE BEARING 162 WORM 163 WASHER 164 MACHINE...
Item No. Part Name 146 BRAKE LEVER SPRING 147 CAUTION LABEL 148 BRAKE HANDLE 149 NAME PLATE 150 CHAIN BAR CLAMP NUT 151 SIDE CASE SUB ASS'Y 152 SAW CHAIN 153 CHAIN PULLER ASS'Y 154 GUIDE PLATE (B) 155 TAPPING SCREW D3 × 8 156 CHAIN BAR 157 BRAKE BAND 158 CLUTCH 159 CLUTCH WASHER (B) 160 CLUTCH HOUSING 161 NEEDLE BEARING 162 WORM 163 WASHER 164 MACHINE...
