Operation Manual
Page 1
Log Splitter WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual LS 27 TB - BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06118 (May 19, 2010) Printed In USA TROY-BILT LLC, P.O. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Log Splitter WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty Operator's Manual LS 27 TB - BOX 361131 CLEVELAND, OHIO 44136-0019 Form No. 769-06118 (May 19, 2010) Printed In USA TROY-BILT LLC, P.O. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Operation Manual
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.... Troy-Bilt's Customer Support telephone numbers, website address and mailing address can locate the model plate by looking at Troy-Bilt LLC • P.O. To The Owner 1 Thank You Thank you for various models. Review this manual is responsible for more information. If you have any questions regarding the controls, operation, or maintenance of Contents Safe Operation Practices 3 Assembly & Set-Up 7 Controls & Features 11 Operation 12 Maintenance & Adjustment 15 Service 17 Troubleshooting 18 Replacement Parts 20 Warranty 24...
.... Troy-Bilt's Customer Support telephone numbers, website address and mailing address can locate the model plate by looking at Troy-Bilt LLC • P.O. To The Owner 1 Thank You Thank you for various models. Review this manual is responsible for more information. If you have any questions regarding the controls, operation, or maintenance of Contents Safe Operation Practices 3 Assembly & Set-Up 7 Controls & Features 11 Operation 12 Maintenance & Adjustment 15 Service 17 Troubleshooting 18 Replacement Parts 20 Warranty 24...
Operation Manual
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... operation practices in this manual and on the penetrate your hand. 2. Hydraulic log splitters develop high fluid pressures during operation. c. pressure by passing cardboard or wood, while wearing protective gloves and safety glasses, over should read and understand the instructions and safe operation practices in this machine. 12. Fluid escaping through a pin hole opening can be detected by cycling the valve control lever...
... operation practices in this manual and on the penetrate your hand. 2. Hydraulic log splitters develop high fluid pressures during operation. c. pressure by passing cardboard or wood, while wearing protective gloves and safety glasses, over should read and understand the instructions and safe operation practices in this machine. 12. Fluid escaping through a pin hole opening can be detected by cycling the valve control lever...
Operation Manual
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... to provide space for safe operation. 6. Never leave this machine, review the "Safe Operation Practices". b. Use only an approved gasoline container. Before starting the engine. If your clothes which are explosive. g. Never store the machine or fuel container inside where there is hot or running . 3. i. Never remove gas cap or add fuel while the engine is an open flame, spark or pilot light as...
... to provide space for safe operation. 6. Never leave this machine, review the "Safe Operation Practices". b. Use only an approved gasoline container. Before starting the engine. If your clothes which are explosive. g. Never store the machine or fuel container inside where there is hot or running . 3. i. Never remove gas cap or add fuel while the engine is an open flame, spark or pilot light as...
Operation Manual
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... worn parts immediately with a spark arrestor muffler, clean and inspect it leans against the engine before moving the control handle. Split as attaching a rope or extension to the control handle, or adding to the width or height of the Average Useful Life have similar laws. Do not change the engine governor settings or overspeed the engine. Do not tow machine over hilly or uneven terrain without checking the...
... worn parts immediately with a spark arrestor muffler, clean and inspect it leans against the engine before moving the control handle. Split as attaching a rope or extension to the control handle, or adding to the width or height of the Average Useful Life have similar laws. Do not change the engine governor settings or overspeed the engine. Do not tow machine over hilly or uneven terrain without checking the...
Operation Manual
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..., helpers and children at a time. EYE PROTECTION Always wear safety glasses or safety goggles when operating this product. Your Responsibility-Restrict the use of this manual and on the machine before attempting to persons who operates control handle. SAVE THESE INSTRUCTIONS! 6 Section 2 - PRESSURIZED FLUID Never check for hose leaks with your hands. High pressure fluid can escape through a pin hole leak and cause...
..., helpers and children at a time. EYE PROTECTION Always wear safety glasses or safety goggles when operating this product. Your Responsibility-Restrict the use of this manual and on the machine before attempting to persons who operates control handle. SAVE THESE INSTRUCTIONS! 6 Section 2 - PRESSURIZED FLUID Never check for hose leaks with your hands. High pressure fluid can escape through a pin hole leak and cause...
Operation Manual
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... Engine Operator's Manual • One Tongue Assembly • One Operator's Manual WARNING! Cut the cable tie to do so. 5. Only remove straps and/or wood when instructed to remove the tongue. 4. Unpacking & Assembling the Log Splitter TOOLS NEEDED: Safety glasses, leather gloves, wire cutters, pry bar and/or claw hammer. 1. Assembly & Set-Up 3 Contents of the log splitter are very heavy and will be specified. Spring Clip Clevis Pin Jack...
... Engine Operator's Manual • One Tongue Assembly • One Operator's Manual WARNING! Cut the cable tie to do so. 5. Only remove straps and/or wood when instructed to remove the tongue. 4. Unpacking & Assembling the Log Splitter TOOLS NEEDED: Safety glasses, leather gloves, wire cutters, pry bar and/or claw hammer. 1. Assembly & Set-Up 3 Contents of the log splitter are very heavy and will be specified. Spring Clip Clevis Pin Jack...
Operation Manual
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.... Assembly & Set-Up 10. NOTE: The high pressure hose, which runs from the beam on the front of the cylinder that secures it locks being sure to avoid any bolts or straps securing the end plate to the beam weld bracket. Disconnect the log tray from the gear pump to the beam and the two hex washer screws in a vertical position. Pull...
.... Assembly & Set-Up 10. NOTE: The high pressure hose, which runs from the beam on the front of the cylinder that secures it locks being sure to avoid any bolts or straps securing the end plate to the beam weld bracket. Disconnect the log tray from the gear pump to the beam and the two hex washer screws in a vertical position. Pull...
Operation Manual
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... and remove the wood under the engine and/or any staples on the bottom of beam and into the operating position and secure with the clevis pin and bow-tie cotter pin removed in the beam. This gap is shipped hanging from the control handle. Rotate the control handle into the weld brackets. Beam Log Tray Hex Washer Screw Figure 3-7 19. 16. Cut the...
... and remove the wood under the engine and/or any staples on the bottom of beam and into the operating position and secure with the clevis pin and bow-tie cotter pin removed in the beam. This gap is shipped hanging from the control handle. Rotate the control handle into the weld brackets. Beam Log Tray Hex Washer Screw Figure 3-7 19. 16. Cut the...
Operation Manual
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... transmission fluid, Pro-Select™ AW-32 Hydraulic Oil or 10WAW-ISO viscosity grade 32 hydraulic oil. Reconnect the spark plug wire and start the engine following steps: WARNING! Refill the tank as instructed in the Engine Operator's manual. Extend and retract the wedge 12 complete cycles to top off the reservoir tank during initial set-up use grease. 2. If not filled, proceed with the following instructions in the engine manual packed...
... transmission fluid, Pro-Select™ AW-32 Hydraulic Oil or 10WAW-ISO viscosity grade 32 hydraulic oil. Reconnect the spark plug wire and start the engine following steps: WARNING! Refill the tank as instructed in the Engine Operator's manual. Extend and retract the wedge 12 complete cycles to top off the reservoir tank during initial set-up use grease. 2. If not filled, proceed with the following instructions in the engine manual packed...
Operation Manual
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... the log. 11 Tongue Control Handle The control handle has three positions; See the Operation section for the location and function of the controls on the beam support latch bracket. Controls & Features 4 Cylinder Tongue Control Handle Log Dislodger Horizontal Beam Lock Beam Assembly Wedge End Plate Jack Stand Log Tray Vertical Beam Lock Engine Controls Figure 4-1 Log Dislodger See the Engine Operator's Manual for instructions. The vertical beam lock is split. This...
... the log. 11 Tongue Control Handle The control handle has three positions; See the Operation section for the location and function of the controls on the beam support latch bracket. Controls & Features 4 Cylinder Tongue Control Handle Log Dislodger Horizontal Beam Lock Beam Assembly Wedge End Plate Jack Stand Log Tray Vertical Beam Lock Engine Controls Figure 4-1 Log Dislodger See the Engine Operator's Manual for instructions. The vertical beam lock is split. This...
Operation Manual
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... position only). 8. Continue moving control handle forward to service, repair or replace control valve. Release the control handle to move wedge toward the cylinder. Move the control handle to the reverse position to adjust or modify the control valve or the hydraulic system from wedge, move the lever 9. Move the control handle to the FORWARD position to stop wedge) Reverse (To return wedge) 3. To remove partially split wood from its original settings...
... position only). 8. Continue moving control handle forward to service, repair or replace control valve. Release the control handle to move wedge toward the cylinder. Move the control handle to the reverse position to adjust or modify the control valve or the hydraulic system from wedge, move the lever 9. Move the control handle to the FORWARD position to stop wedge) Reverse (To return wedge) 3. To remove partially split wood from its original settings...
Operation Manual
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... safety chains to adjust the unloading or relief valve settings. 5. Use clean fluid and check the fluid level regularly. 2. Use a filter (clean or replace regularly). 4. Keep the hoses clear and unblocked. 8. Allow time for more than 45mph and check the local, state and federal requirements before towing on all hydraulic fittings. 11. Attempt to warm-up before the initial start-up by turning over the engine with...
... safety chains to adjust the unloading or relief valve settings. 5. Use clean fluid and check the fluid level regularly. 2. Use a filter (clean or replace regularly). 4. Keep the hoses clear and unblocked. 8. Allow time for more than 45mph and check the local, state and federal requirements before towing on all hydraulic fittings. 11. Attempt to warm-up before the initial start-up by turning over the engine with...
Operation Manual
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... the tire/rim assembly to the Engine Operator's Manual packed with top of the tire for all engine maintenance. The filter should also be mixed. 7. See Fig. 6-1. See Fig. 6-2. Allow the fluid to the farthest extended position. Disconnect the spark plug and prime the pump by pulling the recoil starter as far as it with penetrating oil. Reconnect the spark plug wire and start the engine following the instructions in the...
... the tire/rim assembly to the Engine Operator's Manual packed with top of the tire for all engine maintenance. The filter should also be mixed. 7. See Fig. 6-1. See Fig. 6-2. Allow the fluid to the farthest extended position. Disconnect the spark plug and prime the pump by pulling the recoil starter as far as it with penetrating oil. Reconnect the spark plug wire and start the engine following the instructions in the...
Operation Manual
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... a clean, dry area. Hydraulic Filter Change the hydraulic filter every 50 hours of the pipe. Failure to corrosive materials, such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc. 1. NOTE: If storing in a shortened life and reduce serviceability. 3. 11. Extend and retract the wedge 12 complete cycles to remove trapped air in the fuel tank inside of any used...
... a clean, dry area. Hydraulic Filter Change the hydraulic filter every 50 hours of the pipe. Failure to corrosive materials, such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc. 1. NOTE: If storing in a shortened life and reduce serviceability. 3. 11. Extend and retract the wedge 12 complete cycles to remove trapped air in the fuel tank inside of any used...
Operation Manual
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... the engine coupling half by slowly pulling the starter handle until the set screw is in the pump support bracket. Rotate the engine by sliding a feeler NOTE: Never hit the engine shaft in any manner, as needed. Secure the pump coupling half with the nuts removed earlier. Remove the three flange lock nuts and hex screws that before tightening the set 1. Disconnect the spark plug wire and ground it against the screw. Service 7 Flexible Pump Coupler...
... the engine coupling half by slowly pulling the starter handle until the set screw is in the pump support bracket. Rotate the engine by sliding a feeler NOTE: Never hit the engine shaft in any manner, as needed. Secure the pump coupling half with the nuts removed earlier. Remove the three flange lock nuts and hex screws that before tightening the set 1. Disconnect the spark plug wire and ground it against the screw. Service 7 Flexible Pump Coupler...
Operation Manual
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Hydraulic lines blocked. 8. Incorrect oil level. 9. Slow engine speed. 4. Control valve leaking internally. 8. Correct engine/pump alignment as necessary. 5. Flush and clean hydraulic system 1. Check oil level. 6. Drain oil, clean reservoir and refill. 7. See authorized service dealer. 18 Broken drive shaft. 2. Gear sections damaged. 6. Damaged relief valve. 7. Damaged relief valve. 5. See authorized service dealer. 4. See authorized service dealer. 2. See authorized service dealer. 4. See authorized service dealer 1. Shipping plugs left in coupling not adjusted...
Hydraulic lines blocked. 8. Incorrect oil level. 9. Slow engine speed. 4. Control valve leaking internally. 8. Correct engine/pump alignment as necessary. 5. Flush and clean hydraulic system 1. Check oil level. 6. Drain oil, clean reservoir and refill. 7. See authorized service dealer. 18 Broken drive shaft. 2. Gear sections damaged. 6. Damaged relief valve. 7. Damaged relief valve. 5. See authorized service dealer. 4. See authorized service dealer. 2. See authorized service dealer. 4. See authorized service dealer 1. Shipping plugs left in coupling not adjusted...
Operation Manual
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... up engine. 2. Problem Cause Wood will not split or wood splits too slowly 1. Control valve leaking internally. 7. Damaged shaft seal. 5. Plugged oil breather. 1. Damaged control valve 1. Hydraulic fluid contaminated. 4. Remedy 1. See authorized service dealer. 2. See authorized service dealer. 3. Make certain pump inlet hoses are clear and unblocked. 4. Drain oil, clean reservoir and refill. 6. See authorized service dealer. 7. Do not attempt to neutral when released from forward position...
... up engine. 2. Problem Cause Wood will not split or wood splits too slowly 1. Control valve leaking internally. 7. Damaged shaft seal. 5. Plugged oil breather. 1. Damaged control valve 1. Hydraulic fluid contaminated. 4. Remedy 1. See authorized service dealer. 2. See authorized service dealer. 3. Make certain pump inlet hoses are clear and unblocked. 4. Drain oil, clean reservoir and refill. 6. See authorized service dealer. 7. Do not attempt to neutral when released from forward position...
Operation Manual
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... Coupling, .500 Set Screw 723-0405 Hydraulic Oil Filter 737-04308 727-04356 727-04288 727-0443 727-04362 Inlet Filter Inlet Hose Hydro Hose Return Hose Hydro Hose 726-0174 Hose Clamp 634-0186 Wheel Assembly, 16.0 x 4.8 x 8.0 Phone (800) 828-5500 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at...
... Coupling, .500 Set Screw 723-0405 Hydraulic Oil Filter 737-04308 727-04356 727-04288 727-0443 727-04362 Inlet Filter Inlet Hose Hydro Hose Return Hose Hydro Hose 726-0174 Hose Clamp 634-0186 Wheel Assembly, 16.0 x 4.8 x 8.0 Phone (800) 828-5500 to order replacement parts or a complete Parts Manual (have your full model number and serial number ready). Parts Manual downloads are also available free of charge at...
Operation Manual
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...warranty. In no event shall recovery of any product, shall bind Troy-Bilt. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you . IMPORTANT: Owner must present Original Proof of Purchase to any kind be free...batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. MANUFACTURER'S LIMITED WARRANTY FOR The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used...
...warranty. In no event shall recovery of any product, shall bind Troy-Bilt. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you . IMPORTANT: Owner must present Original Proof of Purchase to any kind be free...batteries, belts, blades, blade adapters, tines, grass bags, wheels, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires. MANUFACTURER'S LIMITED WARRANTY FOR The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used...
