User Manual
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... new products. More Information JET is Covered This warranty covers any of our tools needs service or repair, please contact Technical Service by JPW Industries, Inc. Consumable items; Electric Hoists, Electric Hoist Accessories; Parts; Manual Hoist Accessories; Limitations on official JET website are not sold in workmanship or materials subject to Get Technical Support Please contact Technical Service by a 90 day limited warranty against manufacturers' defects. Woodworking...
... new products. More Information JET is Covered This warranty covers any of our tools needs service or repair, please contact Technical Service by JPW Industries, Inc. Consumable items; Electric Hoists, Electric Hoist Accessories; Parts; Manual Hoist Accessories; Limitations on official JET website are not sold in workmanship or materials subject to Get Technical Support Please contact Technical Service by a 90 day limited warranty against manufacturers' defects. Woodworking...
User Manual
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... ...9 Operation ...10 Precautions ...11 Point Hooks ...11 Overload Protection ...11 Maintenance...12 Allowable Limits for Load Chain and Hooks...12 Load Chain ...12 Hooks (Top and Bottom) ...12 Timing Marks for Gear Replacement ...13 Troubleshooting ...13 Replacement Parts...14 JLH Series Lever Hoists (JLH-80/100/160/250/320/630/900 14 Parts List: JLH-80 (0.8 Ton) ...15 Parts List: JLH-100 (1 Ton) ...17 Parts List: JLH-160 (1.6 Ton) ...19 Parts List: JLH-250 (2.5 Ton) ...21 Parts List: JLH-320...
... ...9 Operation ...10 Precautions ...11 Point Hooks ...11 Overload Protection ...11 Maintenance...12 Allowable Limits for Load Chain and Hooks...12 Load Chain ...12 Hooks (Top and Bottom) ...12 Timing Marks for Gear Replacement ...13 Troubleshooting ...13 Replacement Parts...14 JLH Series Lever Hoists (JLH-80/100/160/250/320/630/900 14 Parts List: JLH-80 (0.8 Ton) ...15 Parts List: JLH-100 (1 Ton) ...17 Parts List: JLH-160 (1.6 Ton) ...19 Parts List: JLH-250 (2.5 Ton) ...21 Parts List: JLH-320...
User Manual
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... and firm footing when operating the lever hoist. 18. Always replace the safety latch and/or the hook before attempting operation. or to lift or support loads over sharp edges. Do not use lever hoist to operate, then the load exceeds the capacity of Mechanical Engineers at www.asme.org. 25. This may result from that use. 4. If the lever handle is stretched, deformed, or...
... and firm footing when operating the lever hoist. 18. Always replace the safety latch and/or the hook before attempting operation. or to lift or support loads over sharp edges. Do not use lever hoist to operate, then the load exceeds the capacity of Mechanical Engineers at www.asme.org. 25. This may result from that use. 4. If the lever handle is stretched, deformed, or...
User Manual
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... Lever Hoists. Introduction This manual is provided by JET covering the safe operation and maintenance procedures for quick reference: Model No.: Stock No.: Purchased From: Serial No.: Date Purchased: 5 JET can also be reached at our web site: www.jettools.com. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This tool has been designed and constructed to provide years of trouble free operation...
... Lever Hoists. Introduction This manual is provided by JET covering the safe operation and maintenance procedures for quick reference: Model No.: Stock No.: Purchased From: Serial No.: Date Purchased: 5 JET can also be reached at our web site: www.jettools.com. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This tool has been designed and constructed to provide years of trouble free operation...
User Manual
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... JLH-160-20 1.6 20 13.19 315010* JLH-160WO-10 1.6 10 13.19 225005 JLH-250-5 2.5 5 14.76 225010 JLH-250-10 2.5 10 14.76 225015 JLH-250-15 2.5 15 14.76 225020 JLH-250-20 2.5 20 14.76 325010* JLH-250WO-10 2.5 10 14.76 Lbs. NOTE: The above stock numbers are available with slip clutch overload protection. Specifications (JLH-80/100/160...
... JLH-160-20 1.6 20 13.19 315010* JLH-160WO-10 1.6 10 13.19 225005 JLH-250-5 2.5 5 14.76 225010 JLH-250-10 2.5 10 14.76 225015 JLH-250-15 2.5 15 14.76 225020 JLH-250-20 2.5 20 14.76 325010* JLH-250WO-10 2.5 10 14.76 Lbs. NOTE: The above stock numbers are available with slip clutch overload protection. Specifications (JLH-80/100/160...
User Manual
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... for the hoist may be hook, clevis pin, trolley, or beam clamp. Contents of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card Installation Support for set-up, maintenance and safety instructions. See "Allowable Limits" on units with multiple falls, the hook must ... chain elongation. 4. Pre-Operation Inspection Inspecting the Load Chain 1. Do not splice the chain. 2. For optimum results, clean the chain with a twisted, kinked or damaged chain. A chain stop must be installed by properly licensed professional installers. See Figure 2. Replace the chain if links are...
... for the hoist may be hook, clevis pin, trolley, or beam clamp. Contents of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card Installation Support for set-up, maintenance and safety instructions. See "Allowable Limits" on units with multiple falls, the hook must ... chain elongation. 4. Pre-Operation Inspection Inspecting the Load Chain 1. Do not splice the chain. 2. For optimum results, clean the chain with a twisted, kinked or damaged chain. A chain stop must be installed by properly licensed professional installers. See Figure 2. Replace the chain if links are...
User Manual
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... load chain by welding a second piece to penetrate the braking mechanism. The load chain supplied with your own safety use the hoist - If the lever hoist has not been used for an extended period of a hook by heat treating, bending or attaching anything by an authorized service center. 2. The brake should ever need replacing, for proper opening .) Do not attempt repair...
... load chain by welding a second piece to penetrate the braking mechanism. The load chain supplied with your own safety use the hoist - If the lever hoist has not been used for an extended period of a hook by heat treating, bending or attaching anything by an authorized service center. 2. The brake should ever need replacing, for proper opening .) Do not attempt repair...
User Manual
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... into place, re-engaging the gear. 5. Incorrect loading is unavoidable, apply equal weight to raise or pull the load. Move selector switch to the DOWN position and ratchet the handle. To release or lower the load, turn selector switch on the handle to the UP position. Ratchet the lever to both hoists and use hoists with two hoists. Set the top hook securely...
... into place, re-engaging the gear. 5. Incorrect loading is unavoidable, apply equal weight to raise or pull the load. Move selector switch to the DOWN position and ratchet the handle. To release or lower the load, turn selector switch on the handle to the UP position. Ratchet the lever to both hoists and use hoists with two hoists. Set the top hook securely...
User Manual
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... lifting operations, do not stand under the load. • Do not use any adjustment by the user. Overload Protection Some models of the JLH Lever Hoist have overload protection in the form of the latch and leave the other end on the lever handle. If future adjustment or repair to rotate without lifting the load, if the load is effective between 1.25 to the lever handle...
... lifting operations, do not stand under the load. • Do not use any adjustment by the user. Overload Protection Some models of the JLH Lever Hoist have overload protection in the form of the latch and leave the other end on the lever handle. If future adjustment or repair to rotate without lifting the load, if the load is effective between 1.25 to the lever handle...
User Manual
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Figure 12 Troubleshooting The numbers in parentheses refer to the parts breakdown on load chain. Resume operation. Replace disc hub. Selector switch spring (#23) is slipping. overloading or misuse. Brake has caught because load chain was pulled too hard. Re-set by properly trained personnel. Replace pawl spring. spring. Inspect and correct problem. Brake is loose or Tighten or replace selector switch damaged. Hoist will not freewheel. keep hoist...
Figure 12 Troubleshooting The numbers in parentheses refer to the parts breakdown on load chain. Resume operation. Replace disc hub. Selector switch spring (#23) is slipping. overloading or misuse. Brake has caught because load chain was pulled too hard. Re-set by properly trained personnel. Replace pawl spring. spring. Inspect and correct problem. Brake is loose or Tighten or replace selector switch damaged. Hoist will not freewheel. keep hoist...
User Manual
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... Limiting Plate 1 Change Over Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH160-21 Change Over Pawl (0.8, 1, 1.6, 2.5 Ton 1 22 JLH160-22 Spring Shaft (0.8, 1, 1.6, 2.5 Ton 1 23 JLH160-23 Spring (0.8, 1, 1.6, 2.5 Ton 1 24 JLH80-24 Lever Handle Assembly (0.8, 1Ton 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH80-24A Rubber Grip (0.8, 1 Ton 1 25 JLH160-25 Hex Cap Screw (0.8, 1, 1.6 Ton M6 x 12 1 15 Index No. Parts List: JLH-80 (0.8 Ton) Non-numbered parts listed...
... Limiting Plate 1 Change Over Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH160-21 Change Over Pawl (0.8, 1, 1.6, 2.5 Ton 1 22 JLH160-22 Spring Shaft (0.8, 1, 1.6, 2.5 Ton 1 23 JLH160-23 Spring (0.8, 1, 1.6, 2.5 Ton 1 24 JLH80-24 Lever Handle Assembly (0.8, 1Ton 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH80-24A Rubber Grip (0.8, 1 Ton 1 25 JLH160-25 Hex Cap Screw (0.8, 1, 1.6 Ton M6 x 12 1 15 Index No. Parts List: JLH-80 (0.8 Ton) Non-numbered parts listed...
User Manual
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... Hook Assembly (s/n 092221 and higher 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M4 x 23 1 Lock Nut M4 1 Top Hook Holder 1 Rivet 6 x 24mm 2 41 JLH80-41 Chain Stop (0.8, 1 Ton 1 42 JLH80-42 Drive Shaft Washer (0.8, 1 Ton 1 49 JLH80-49 Load Chain (0.8, 1 Ton) - specify length 100,Ø5.6 x 15.7mm .... 1 50 JLH160-50 Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton 1 50A............JLH160-50A Fastening Screw (0.8, 1, 1.6, 2.5 Ton 1 JLH-5027WL...
... Hook Assembly (s/n 092221 and higher 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M4 x 23 1 Lock Nut M4 1 Top Hook Holder 1 Rivet 6 x 24mm 2 41 JLH80-41 Chain Stop (0.8, 1 Ton 1 42 JLH80-42 Drive Shaft Washer (0.8, 1 Ton 1 49 JLH80-49 Load Chain (0.8, 1 Ton) - specify length 100,Ø5.6 x 15.7mm .... 1 50 JLH160-50 Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton 1 50A............JLH160-50A Fastening Screw (0.8, 1, 1.6, 2.5 Ton 1 JLH-5027WL...
User Manual
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... Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH160-21 Change Over Pawl (0.8, 1, 1.6, 2.5 Ton 1 22 JLH160-22 Spring Shaft (0.8, 1, 1.6, 2.5 Ton 1 23 JLH160-23 Spring (0.8, 1, 1.6, 2.5 Ton 1 24 JLH80-24 Lever Handle Assembly (0.8, 1 Ton 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH80-24A Rubber Grip (0.8, 1 Ton 1 25 JLH160-25 Hex Cap Screw (0.8, 1, 1.6 Ton M6 x 12 1 17 Index No. Part No. Parts List: JLH-100 (1 Ton) Non-numbered parts listed...
... Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH160-21 Change Over Pawl (0.8, 1, 1.6, 2.5 Ton 1 22 JLH160-22 Spring Shaft (0.8, 1, 1.6, 2.5 Ton 1 23 JLH160-23 Spring (0.8, 1, 1.6, 2.5 Ton 1 24 JLH80-24 Lever Handle Assembly (0.8, 1 Ton 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH80-24A Rubber Grip (0.8, 1 Ton 1 25 JLH160-25 Hex Cap Screw (0.8, 1, 1.6 Ton M6 x 12 1 17 Index No. Part No. Parts List: JLH-100 (1 Ton) Non-numbered parts listed...
User Manual
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... 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M4 x 23 1 Lock Nut M4 1 Top Hook Holder 1 Rivet 6 x 24mm 2 41 JLH80-41 Chain Stop (0.8, 1 Ton 1 42 JLH80-42 Drive Shaft Washer (0.8, 1 Ton 1 49 JLH80-49 Load Chain (0.8, 1 Ton) - Index No. specify length 100,Ø5.6 x 15.7mm .... 1 50 JLH160-50 Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton 1 50A............JLH160-50A Fastening Screw (0.8, 1, 1.6, 2.5 Ton 1 JLH-5027WL Warning Label...
... 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M4 x 23 1 Lock Nut M4 1 Top Hook Holder 1 Rivet 6 x 24mm 2 41 JLH80-41 Chain Stop (0.8, 1 Ton 1 42 JLH80-42 Drive Shaft Washer (0.8, 1 Ton 1 49 JLH80-49 Load Chain (0.8, 1 Ton) - Index No. specify length 100,Ø5.6 x 15.7mm .... 1 50 JLH160-50 Rubber Grip Fastening (0.8, 1, 1.6, 2.5 Ton 1 50A............JLH160-50A Fastening Screw (0.8, 1, 1.6, 2.5 Ton 1 JLH-5027WL Warning Label...
User Manual
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... Plate 1 Change Over Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH160-21 Change Over Pawl (0.8, 1, 1.6, 2.5 Ton 1 22 JLH160-22 Spring Shaft (0.8, 1, 1.6, 2.5 Ton 1 23 JLH160-23 Spring (0.8, 1, 1.6, 2.5 Ton 1 24 JLH160-24 Lever Handle Assembly 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH160-24A Rubber Grip (1.6, 2.5 Ton 1 25 JLH160-25 Hex Cap Screw (0.8, 1, 1.6 Ton M6 x 12 1 19 Index No. Parts List: JLH-160 (1.6 Ton) Non-numbered parts listed under each assembly...
... Plate 1 Change Over Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH160-21 Change Over Pawl (0.8, 1, 1.6, 2.5 Ton 1 22 JLH160-22 Spring Shaft (0.8, 1, 1.6, 2.5 Ton 1 23 JLH160-23 Spring (0.8, 1, 1.6, 2.5 Ton 1 24 JLH160-24 Lever Handle Assembly 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH160-24A Rubber Grip (1.6, 2.5 Ton 1 25 JLH160-25 Hex Cap Screw (0.8, 1, 1.6 Ton M6 x 12 1 19 Index No. Parts List: JLH-160 (1.6 Ton) Non-numbered parts listed under each assembly...
User Manual
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... 1 37 JLH160-37 Safety Latch Kit (previous to s/n 295121 1 JLH160-40PH-1 ........ Top Point Hook Assembly (s/n 295121 and higher 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M4 x 23 1 Lock Nut M4 1 Top Hook Holder 1 Rivet 6 x 24mm 2 41 JLH160-41 Chain Stop ...1 42 JLH160-42 Drive Shaft Washer 1 49 JLH160-49 Load Chain - Both standard and point hooks are sold as listed above. Bottom...
... 1 37 JLH160-37 Safety Latch Kit (previous to s/n 295121 1 JLH160-40PH-1 ........ Top Point Hook Assembly (s/n 295121 and higher 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M4 x 23 1 Lock Nut M4 1 Top Hook Holder 1 Rivet 6 x 24mm 2 41 JLH160-41 Chain Stop ...1 42 JLH160-42 Drive Shaft Washer 1 49 JLH160-49 Load Chain - Both standard and point hooks are sold as listed above. Bottom...
User Manual
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... 1 Change Over Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH160-21 Change Over Pawl (0.8, 1, 1.6, 2.5 Ton 1 22 JLH160-22 Spring Shaft (0.8, 1, 1.6, 2.5 Ton 1 23 JLH160-23 Spring (0.8, 1, 1.6, 2.5 Ton 1 24 JLH160-24 Lever Handle Assembly 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH160-24A Rubber Grip (1.6, 2.5 Ton 1 25 JLH320-25 Hex Cap Screw (2.5, 3.2, 6.3 Ton M8 x 14 1 21 Parts List: JLH-250 (2.5 Ton) Non-numbered parts listed under each assembly are parts...
... 1 Change Over Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH160-21 Change Over Pawl (0.8, 1, 1.6, 2.5 Ton 1 22 JLH160-22 Spring Shaft (0.8, 1, 1.6, 2.5 Ton 1 23 JLH160-23 Spring (0.8, 1, 1.6, 2.5 Ton 1 24 JLH160-24 Lever Handle Assembly 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH160-24A Rubber Grip (1.6, 2.5 Ton 1 25 JLH320-25 Hex Cap Screw (2.5, 3.2, 6.3 Ton M8 x 14 1 21 Parts List: JLH-250 (2.5 Ton) Non-numbered parts listed under each assembly are parts...
User Manual
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... 1 Lock Nut M6 1 Bottom Hook Holder 1 Rivet 7 x 25mm 4 39 JLH250-39 Top Hook Shaft 1 40 JLH250-40 Top Hook Assembly (previous to s/n 274061 1 JLH250-40-1 Top Hook Assembly (s/n 274061 and higher 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M6 x 33 1 Lock Nut M6 1 Top Hook Holder 1 Rivet 7 x 25mm 2 41 JLH250-41 Chain Stop ...1 42 JLH250-42 Drive Shaft Washer 1 49 JLH250-49 Load...
... 1 Lock Nut M6 1 Bottom Hook Holder 1 Rivet 7 x 25mm 4 39 JLH250-39 Top Hook Shaft 1 40 JLH250-40 Top Hook Assembly (previous to s/n 274061 1 JLH250-40-1 Top Hook Assembly (s/n 274061 and higher 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M6 x 33 1 Lock Nut M6 1 Top Hook Holder 1 Rivet 7 x 25mm 2 41 JLH250-41 Chain Stop ...1 42 JLH250-42 Drive Shaft Washer 1 49 JLH250-49 Load...
User Manual
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... Plate 1 Change Over Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH320-21 Change Over Pawl (3.2, 6.3, 9 Ton 1 22 JLH320-22 Spring Shaft (3.2, 6.3, 9 Ton 1 23 JLH320-23 Spring (3.2, 6.3, 9 Ton 1 24 JLH320-24 Lever Handle Assembly (3.2, 6.3, 9 Ton 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH320-24A Rubber Grip (3.2, 6.3, 9 Ton 1 25 JLH320-25 Hex Cap Screw (2.5, 3.2, 6.3, 9 Ton M8 x 14 1 23 Parts List: JLH-320 (3.2 Ton) Non-numbered parts listed under each assembly...
... Plate 1 Change Over Gear 1 Pressure Plate 1 Dish Spring ...1 Adjusting Nut M22x1.25-7H 1 21 JLH320-21 Change Over Pawl (3.2, 6.3, 9 Ton 1 22 JLH320-22 Spring Shaft (3.2, 6.3, 9 Ton 1 23 JLH320-23 Spring (3.2, 6.3, 9 Ton 1 24 JLH320-24 Lever Handle Assembly (3.2, 6.3, 9 Ton 1 Lever Handle 1 Selector Lever 1 Change Over Shaft 1 Bolt...2 Spring Seat ...1 Bushing...1 24A............JLH320-24A Rubber Grip (3.2, 6.3, 9 Ton 1 25 JLH320-25 Hex Cap Screw (2.5, 3.2, 6.3, 9 Ton M8 x 14 1 23 Parts List: JLH-320 (3.2 Ton) Non-numbered parts listed under each assembly...
User Manual
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... model, as an assembly only. Part No. Top Point Hook Assembly (s/n 092171 and higher 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M6 x 33 1 Lock Nut M6 1 Top Hook Holder 1 Rivet 7 x 25mm 2 41 JLH320-41 Chain Stop (3.2, 6.3, 9 Ton 1 42 JLH320-42 Drive Shaft Washer (3.2, 6.3, 9 Ton 1 49 JLH320-49 Load Chain (3.2, 6.3, 9 Ton) - Both standard and point hooks are sold as listed above. Bottom Point Hook Assembly...
... model, as an assembly only. Part No. Top Point Hook Assembly (s/n 092171 and higher 1 Top Hook ...1 Safety Latch 1 Double Spring 1 Socket Cap Screw M6 x 33 1 Lock Nut M6 1 Top Hook Holder 1 Rivet 7 x 25mm 2 41 JLH320-41 Chain Stop (3.2, 6.3, 9 Ton 1 42 JLH320-42 Drive Shaft Washer (3.2, 6.3, 9 Ton 1 49 JLH320-49 Load Chain (3.2, 6.3, 9 Ton) - Both standard and point hooks are sold as listed above. Bottom Point Hook Assembly...