User Manual
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to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-187505 Revision B1 12/2014 Copyright © 2014 JET This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4-
to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-187505 Revision B1 12/2014 Copyright © 2014 JET This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4-
User Manual
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... wear-and-tear, improper repair, alterations or lack of use the Service Center Locator on official JET website are given as expendable parts or accessories expected to become inoperable within a reasonable amount of maintenance. The specifications listed in workmanship or materials subject to a Two Year Warranty. JET® branded products are not binding. Parts; Motors; Pro-Duty Air Tools 2 Year - VOLT Series Electric Hoists; Manual Hoists; Warehouse & Dock...
... wear-and-tear, improper repair, alterations or lack of use the Service Center Locator on official JET website are given as expendable parts or accessories expected to become inoperable within a reasonable amount of maintenance. The specifications listed in workmanship or materials subject to a Two Year Warranty. JET® branded products are not binding. Parts; Motors; Pro-Duty Air Tools 2 Year - VOLT Series Electric Hoists; Manual Hoists; Warehouse & Dock...
User Manual
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Parts Breakdown 19 JLP-75A - Parts List...17 JLP-75A through JLP-50A - Parts List...26 Ordering Parts ...28 3 Parts Breakdown 14 JLP-25A - Parts List...22 JLP-300A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain ...
Parts Breakdown 19 JLP-75A - Parts List...17 JLP-75A through JLP-50A - Parts List...26 Ordering Parts ...28 3 Parts Breakdown 14 JLP-25A - Parts List...22 JLP-300A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain ...
User Manual
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... understand the entire owner's manual before placing the hoist back in doubt, consult a qualified structural engineer. 24. Do not strike the lever with factory replacement chain only. Do not operate hoist unless load is damaged, do not use by a live electrode. Leave all procedures as set " over people. 7. Be sure supporting structures and load-attaching devices used for damage prior to...
... understand the entire owner's manual before placing the hoist back in doubt, consult a qualified structural engineer. 24. Do not strike the lever with factory replacement chain only. Do not operate hoist unless load is damaged, do not use by a live electrode. Leave all procedures as set " over people. 7. Be sure supporting structures and load-attaching devices used for damage prior to...
User Manual
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This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This tool has been designed and constructed to change specifications at our web site: www.jettools.com. Record your local supplier or JET. injury. JET can also be reached at any questions or comments, please contact either your purchase information here for the JET JLP-A Series Lever Hoists/Pullers. If there are...
This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This tool has been designed and constructed to change specifications at our web site: www.jettools.com. Record your local supplier or JET. injury. JET can also be reached at any questions or comments, please contact either your purchase information here for the JET JLP-A Series Lever Hoists/Pullers. If there are...
User Manual
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Load Lift per Pull Lever of Chain full turn to Lift Length falls Ø x Pitch of lever capacity (in.) (mm) (in.) "B" 3/4 5 12.79 1 6x18 0.81 31 11.02 3/4 10 12.79 1 6x18 ...models are representative; Distance between hooks (in other lengths. NOTE: The above stock numbers are available with slip clutch overload protection. No. Specify length when ordering. Capcy Lift (ton) (ft.) Min. chain is available in .) "A" Lbs. specify when ordering. 7 Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP...
Load Lift per Pull Lever of Chain full turn to Lift Length falls Ø x Pitch of lever capacity (in.) (mm) (in.) "B" 3/4 5 12.79 1 6x18 0.81 31 11.02 3/4 10 12.79 1 6x18 ...models are representative; Distance between hooks (in other lengths. NOTE: The above stock numbers are available with slip clutch overload protection. No. Specify length when ordering. Capcy Lift (ton) (ft.) Min. chain is available in .) "A" Lbs. specify when ordering. 7 Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP...
User Manual
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... acid-free solution before oiling. 6. Never extend load chain by properly licensed professional installers. Unpacking Open carton and check for the hoist may be hook, clevis pin, trolley, or beam clamp. Supporting structures (such as I-Beams, etc.) should be installed by welding a second piece to the secondto-last link on the slack end of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support...
... acid-free solution before oiling. 6. Never extend load chain by properly licensed professional installers. Unpacking Open carton and check for the hoist may be hook, clevis pin, trolley, or beam clamp. Supporting structures (such as I-Beams, etc.) should be installed by welding a second piece to the secondto-last link on the slack end of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support...
User Manual
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... the handle is measured by a JET authorized service center. 3. If these sounds are identified: • The safety latch no longer contacts the hook opening. • The vertical angle at the neck of a hook by heat treating, bending or attaching anything by an authorized service center. 2. The brake should ever need replacing, for proper operation before resistance or gearing is felt. Use...
... the handle is measured by a JET authorized service center. 3. If these sounds are identified: • The safety latch no longer contacts the hook opening. • The vertical angle at the neck of a hook by heat treating, bending or attaching anything by an authorized service center. 2. The brake should ever need replacing, for proper operation before resistance or gearing is felt. Use...
User Manual
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... JLP Lever Hoist may be lifted. or in front of each hoist must be equal to the total load to both hoists and use hoists with two hoists. Figure 4 Figure 5 Figure 6 10 This will allow free-wheel mode. (NOTE: Chain will only free-wheel when there is the general procedure for operating the hoist: 1. To release or lower the load, turn selector switch...
... JLP Lever Hoist may be lifted. or in front of each hoist must be equal to the total load to both hoists and use hoists with two hoists. Figure 4 Figure 5 Figure 6 10 This will allow free-wheel mode. (NOTE: Chain will only free-wheel when there is the general procedure for operating the hoist: 1. To release or lower the load, turn selector switch...
User Manual
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... pressure to the surface on which it is resting (Fig. 10). When lifting loads, hook the load with slings. Do not put one end on the hook end outside the latch. Precautions During pulling operations, the operator should slip off the lever, the lever will cause links to weaken, bend, or break, (Fig. 9). When using a wire...
... pressure to the surface on which it is resting (Fig. 10). When lifting loads, hook the load with slings. Do not put one end on the hook end outside the latch. Precautions During pulling operations, the operator should slip off the lever, the lever will cause links to weaken, bend, or break, (Fig. 9). When using a wire...
User Manual
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... be replaced with the table in 1-1/2 ton and 3 ton load sizes. Any load chain that are available for your JET lever hoist, in Figure 12. Never extend load chain by welding. The slip clutch has been pre-adjusted at the factory and should ever be needed, this must be done by "WO" in the model number). They are used in the accompanying table. Check...
... be replaced with the table in 1-1/2 ton and 3 ton load sizes. Any load chain that are available for your JET lever hoist, in Figure 12. Never extend load chain by welding. The slip clutch has been pre-adjusted at the factory and should ever be needed, this must be done by "WO" in the model number). They are used in the accompanying table. Check...
User Manual
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... JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP25A-22 Chain Guide 2 23 JLP25A-23 Load Sprocket and Pinion Shaft 1 24 JLP25A-24 Stay Bolt II ...1 25 JLP25A-25 Spacer Pin ...1 26 JLP25A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP25A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
... JLP25A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP25A-22 Chain Guide 2 23 JLP25A-23 Load Sprocket and Pinion Shaft 1 24 JLP25A-24 Stay Bolt II ...1 25 JLP25A-25 Spacer Pin ...1 26 JLP25A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP25A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
User Manual
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... JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
... JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
User Manual
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JLP-75A - Parts List Index No. Description Size Qty 2 JLP75A-02 Castle Nut M8 1 3 JLP75A-03 Split Pin 2x20 mm 1 4 JLP75A-04 Handwheel...1 5 JLP75A-05 Hex Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15...
JLP-75A - Parts List Index No. Description Size Qty 2 JLP75A-02 Castle Nut M8 1 3 JLP75A-03 Split Pin 2x20 mm 1 4 JLP75A-04 Handwheel...1 5 JLP75A-05 Hex Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15...
User Manual
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...-46 Load Pin Nut M6 1 48 JLP75A-48 Load Pin...1 49 JLP75A-49 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are...
...-46 Load Pin Nut M6 1 48 JLP75A-48 Load Pin...1 49 JLP75A-49 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are...
User Manual
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...-29 Roller Set (Right and Left 3x6 mm 74 30 JLP150A-30 Driving Pinion 1 31 JLP150A-31 Stripper ...1 32 JLP150A-32 Chain Guide Plate 1 34 JLP150A-34 Gear Side Plate Assembly 1 Gear Side Plate 1 Bearing Race 1 Bushing...2 35 JLP150A-35 Load Gear...1 JLP150A-35A Load Gear (s/n 120606750 and higher 1 36 JLP150A-36 Snap Ring 30 mm 1 38 JLP150A-38 Spur Gear Assembly 2 22 JLP-150A - Part No. Parts List Index...
...-29 Roller Set (Right and Left 3x6 mm 74 30 JLP150A-30 Driving Pinion 1 31 JLP150A-31 Stripper ...1 32 JLP150A-32 Chain Guide Plate 1 34 JLP150A-34 Gear Side Plate Assembly 1 Gear Side Plate 1 Bearing Race 1 Bushing...2 35 JLP150A-35 Load Gear...1 JLP150A-35A Load Gear (s/n 120606750 and higher 1 36 JLP150A-36 Snap Ring 30 mm 1 38 JLP150A-38 Spur Gear Assembly 2 22 JLP-150A - Part No. Parts List Index...
User Manual
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... replacement chain (#44), specify length. 23 Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP75A-40 Lock Nut (0.75T, 1.5T M8 8 41 JLP150A-41 Top Hook Assembly (standard hook 1 JLP150A-41PH ......... Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut...
... replacement chain (#44), specify length. 23 Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP75A-40 Lock Nut (0.75T, 1.5T M8 8 41 JLP150A-41 Top Hook Assembly (standard hook 1 JLP150A-41PH ......... Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut...
User Manual
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... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
User Manual
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.... When ordering replacement chain (#44), specify length. 25 Part No. Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T...
.... When ordering replacement chain (#44), specify length. 25 Part No. Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T...
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JLP-600A - Parts List Index No. Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
JLP-600A - Parts List Index No. Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...