Owners Manual
Page 5
... expressly prohibited. Printed in part, is based on the latest product information at the time of Polaris Industries Inc. No liability can be accepted for reference use only. Due to constant ...vehicle and the information presented in this publication. Depictions and/or procedures in this publication are registered trademarks of publication. POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. Copyright 2006 Polaris Sales Inc. All information contained within , whether whole or in U.S.A. 2007 RANGER 4X4 700 EFI/RANGER 6X6 700 EFI Owner's Manual...
... expressly prohibited. Printed in part, is based on the latest product information at the time of Polaris Industries Inc. No liability can be accepted for reference use only. Due to constant ...vehicle and the information presented in this publication. Depictions and/or procedures in this publication are registered trademarks of publication. POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. Copyright 2006 Polaris Sales Inc. All information contained within , whether whole or in U.S.A. 2007 RANGER 4X4 700 EFI/RANGER 6X6 700 EFI Owner's Manual...
Owners Manual
Page 8
.... TIRE PRESSURE (PSI): RANGER - 2X4 and 4X4 FRONT 10 REAR 10 RANGER - 6X6 FRONT 10 CENTER 10 REAR 10 MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO: RANGER 2X4 and 4X4 is printed on the vehicle carefully. Reduce speed and allow greater distance for your risk of the box. Loads should be thrown off. Be careful if load extends over the side of losing control...
.... TIRE PRESSURE (PSI): RANGER - 2X4 and 4X4 FRONT 10 REAR 10 RANGER - 6X6 FRONT 10 CENTER 10 REAR 10 MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO: RANGER 2X4 and 4X4 is printed on the vehicle carefully. Reduce speed and allow greater distance for your risk of the box. Loads should be thrown off. Be careful if load extends over the side of losing control...
Owners Manual
Page 10
... public roads. Steering becomes difficult. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. To prevent flipover, avoid sharp turns. Shift Caution 7 Discretionary Warning WARNING Improper vehicle use throttle and brakes gradually. The park/emergency brake lever will supply increased braking, but should be dangerous even at low speeds. THIS GENERAL PURPOSE OFF-ROAD UTILITY VEHICLE DOES NOT MEET FEDERAL MOTOR VEHICLE SAFETY STANDARDS FOR ON-ROAD VEHICLES. Discretionary...
... public roads. Steering becomes difficult. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. To prevent flipover, avoid sharp turns. Shift Caution 7 Discretionary Warning WARNING Improper vehicle use throttle and brakes gradually. The park/emergency brake lever will supply increased braking, but should be dangerous even at low speeds. THIS GENERAL PURPOSE OFF-ROAD UTILITY VEHICLE DOES NOT MEET FEDERAL MOTOR VEHICLE SAFETY STANDARDS FOR ON-ROAD VEHICLES. Discretionary...
Owners Manual
Page 16
... the operator check all times. The warranty on your Polaris RANGER is designed. Therefore, we strongly recommend that consumers do not install on the vehicle. 13 Polaris RANGERs are concerned for the general public. NOTE: The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may increase the speed or power of our customers and...
... the operator check all times. The warranty on your Polaris RANGER is designed. Therefore, we strongly recommend that consumers do not install on the vehicle. 13 Polaris RANGERs are concerned for the general public. NOTE: The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may increase the speed or power of our customers and...
Owners Manual
Page 29
... 7. The segments of the fuel gauge show the level of fuel in the instrument cluster. Check Engine Warning Indicator - Do not operate the vehicle if this occurs, take the vehicle to your Polaris dealer for 2.5 seconds at idle and high electrical load (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to keep the battery charged. This indicator illuminates when the AWD switch is activated. When...
... 7. The segments of the fuel gauge show the level of fuel in the instrument cluster. Check Engine Warning Indicator - Do not operate the vehicle if this occurs, take the vehicle to your Polaris dealer for 2.5 seconds at idle and high electrical load (lights, cooling fan, accessories) is operating at a higher RPM or recharge the battery to keep the battery charged. This indicator illuminates when the AWD switch is activated. When...
Owners Manual
Page 40
... differential and allow the rear drive wheels to operate independently (1WD). Press the bottom of the rocker switch to operate the headlights. The key can be in the ON/RUN position to engage All Wheel Drive (AWD). Electrical circuits are off, except Acc, 12V. AWD 2WD OFF 37 The light switch has three positions: high beam, low beam and off . Ignition Switch Switches FEATURES AND CONTROLS WARNING Leaving the keys in the ignition...
... differential and allow the rear drive wheels to operate independently (1WD). Press the bottom of the rocker switch to operate the headlights. The key can be in the ON/RUN position to engage All Wheel Drive (AWD). Electrical circuits are off, except Acc, 12V. AWD 2WD OFF 37 The light switch has three positions: high beam, low beam and off . Ignition Switch Switches FEATURES AND CONTROLS WARNING Leaving the keys in the ignition...
Owners Manual
Page 41
... on fluid levels, controls and areas outlined on your part is the first twenty hours of operation, or the time it takes to use . Pull only light loads. 7. Fill the fuel tank with vehicle operation and handling. 4. Check the oil level. Drive slowly at full throttle or high speeds for extended periods during the first three hours of Polaris Premium 4 Synthetic Oil for your 4-cycle engine...
... on fluid levels, controls and areas outlined on your part is the first twenty hours of operation, or the time it takes to use . Pull only light loads. 7. Fill the fuel tank with vehicle operation and handling. 4. Check the oil level. Drive slowly at full throttle or high speeds for extended periods during the first three hours of Polaris Premium 4 Synthetic Oil for your 4-cycle engine...
Owners Manual
Page 56
See the towing capacity chart below and the specifications charts beginning on the towing bracket. Model RANGER 4x4 EFI RANGER 6X6 EFI Total Towed Load Weight (Level Ground) 1500 lbs. (681 kg) 1750 lbs. (794 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 1000 lbs. (454 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 mph (16 kph...
See the towing capacity chart below and the specifications charts beginning on the towing bracket. Model RANGER 4x4 EFI RANGER 6X6 EFI Total Towed Load Weight (Level Ground) 1500 lbs. (681 kg) 1750 lbs. (794 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 1000 lbs. (454 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 mph (16 kph...
Owners Manual
Page 59
... condition causes increased steering effort and some vehicle speed restriction. Stop the vehicle. 2. Stop completely. 4. When the AWD switch is in two-wheel drive at all times. Shift into low gear and drive forward. 56 There is in the center position the differential is locked and the vehicle is not needed. When the RANGER 6X6 AWD switch is in AWD. Disengaging AWD Under certain conditions, it may cause severe drive shaft and clutch damage. When the rear wheels...
... condition causes increased steering effort and some vehicle speed restriction. Stop the vehicle. 2. Stop completely. 4. When the AWD switch is in two-wheel drive at all times. Shift into low gear and drive forward. 56 There is in the center position the differential is locked and the vehicle is not needed. When the RANGER 6X6 AWD switch is in AWD. Disengaging AWD Under certain conditions, it may cause severe drive shaft and clutch damage. When the rear wheels...
Owners Manual
Page 63
...Monthly Monthly X Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear Q Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Perform these services. 60 test Inspect level; change yearly Inspect level; E Emission Control System Service - 4 Cycle (California) Q Have...
...Monthly Monthly X Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear Q Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Perform these services. 60 test Inspect level; change yearly Inspect level; E Emission Control System Service - 4 Cycle (California) Q Have...
Owners Manual
Page 65
... first) Hours Calendar E Q Fuel system Remarks Miles (Km) Check for leaks Inspect Inspect Inspect; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; clean; re Replace yearly Inspect; replace as needed 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12M 12 M 12 M Q Fuel filter X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark plug E Q Ignition timing X Wiring Q Clutches (drive and driven) bearings 100 H 100 H 200...
... first) Hours Calendar E Q Fuel system Remarks Miles (Km) Check for leaks Inspect Inspect Inspect; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; clean; re Replace yearly Inspect; replace as needed 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M 12M 12 M 12 M Q Fuel filter X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark plug E Q Ignition timing X Wiring Q Clutches (drive and driven) bearings 100 H 100 H 200...
Owners Manual
Page 92
...) The 4X4 rear suspension may be 0.8"-1.0" (20-25 mm) of freeplay. 4. Remove the top shock mounting bolts from the inside mounting holes. 2. lbs. (40 Nm). Lightly turn the steering wheel left and right. 3. Reinstall the shock mounting bolts. Torque to provide a stiffer suspension if necessary. 1. Reposition the shocks to increase or decrease spring tension. 89 If there is excessive freeplay or strange noises, or the steering feels rough...
...) The 4X4 rear suspension may be 0.8"-1.0" (20-25 mm) of freeplay. 4. Remove the top shock mounting bolts from the inside mounting holes. 2. lbs. (40 Nm). Lightly turn the steering wheel left and right. 3. Reinstall the shock mounting bolts. Torque to provide a stiffer suspension if necessary. 1. Reposition the shocks to increase or decrease spring tension. 89 If there is excessive freeplay or strange noises, or the steering feels rough...
Owners Manual
Page 97
... hood lifted. MAINTENANCE Lights Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Repeat steps 4-6 until the beam is depressed, the console brake light comes on after about 10 mm (0.4 in step 2. Turn the ignition switch to adjust the beam. 7. If the light doesn't come on . Apply the brakes. The most intense part of the headlight and make a mark on , check the bulb. 94 Turn on the seat while performing...
... hood lifted. MAINTENANCE Lights Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Repeat steps 4-6 until the beam is depressed, the console brake light comes on after about 10 mm (0.4 in step 2. Turn the ignition switch to adjust the beam. 7. If the light doesn't come on . Apply the brakes. The most intense part of the headlight and make a mark on , check the bulb. 94 Turn on the seat while performing...
Owners Manual
Page 111
...) 4 valve 4 stroke twin cylinder with counter balance 683 cc 80 x 68 500 W @ 3000 RPM 9.40:1 Electric Electronic Fuel Injection ECU RC7YC /.035 in. (0.9 mm) MacPherson strut w/8 in. (20.3 cm) of travel Independent w/9.0 in. (22.9 cm) of travel 108 SPECIFICATIONS RANGER 4X4 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance...
...) 4 valve 4 stroke twin cylinder with counter balance 683 cc 80 x 68 500 W @ 3000 RPM 9.40:1 Electric Electronic Fuel Injection ECU RC7YC /.035 in. (0.9 mm) MacPherson strut w/8 in. (20.3 cm) of travel Independent w/9.0 in. (22.9 cm) of travel 108 SPECIFICATIONS RANGER 4X4 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance...
Owners Manual
Page 113
... 500 W @ 3000 RPM 9.40:1 Electric Electronic Fuel Injection ECU RC7YC /.035 in. (0.9 mm) MacPherson strut w/6.25 in. (15.9 cm) of travel Independent w/ 5.25 in. (13.3 cm) of travel Swing arm w/dual shocks w/6.25 in. (15.9 cm) of travel 110 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 6X6 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max.
... 500 W @ 3000 RPM 9.40:1 Electric Electronic Fuel Injection ECU RC7YC /.035 in. (0.9 mm) MacPherson strut w/6.25 in. (15.9 cm) of travel Independent w/ 5.25 in. (13.3 cm) of travel Swing arm w/dual shocks w/6.25 in. (15.9 cm) of travel 110 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 6X6 EFI Gross Vehicle Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max.
Owners Manual
Page 122
... warranty.) For questions call Polaris Customer Assistance: United States: 1-763-417-8650 Canada: 1-204-925-7100 119 How to government officials or military personnel on assignment outside of your move to another country, be authorized to register your vehicle in order to perform the warranty repair. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...
... warranty.) For questions call Polaris Customer Assistance: United States: 1-763-417-8650 Canada: 1-204-925-7100 119 How to government officials or military personnel on assignment outside of your move to another country, be authorized to register your vehicle in order to perform the warranty repair. Exported Vehicles WARRANTY EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE...
Owners Manual
Page 125
... performance of the required maintenance listed in your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). This warranty shall apply only towards the repair, replacement, and/or adjustment of any questions regarding your warranty rights and responsibilities, you should be warranted for the period of time up to the first scheduled replacement of time, not to the terms and conditions stated below . 122 The warranty repairs should contact the Polaris Warranty...
... performance of the required maintenance listed in your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). This warranty shall apply only towards the repair, replacement, and/or adjustment of any questions regarding your warranty rights and responsibilities, you should be warranted for the period of time up to the first scheduled replacement of time, not to the terms and conditions stated below . 122 The warranty repairs should contact the Polaris Warranty...
Owners Manual
Page 131
... A Accessory Outlet ...34 Adding Coolant ...77 Adjustment, Headlight Beam...94 Adjustment, Park Brake...88 Adjustment, Rear Spring ...89 Adjustment, Rear Suspension ...89 Adjustment, Throttle Freeplay...86 Age Restrictions...8 Air Filter ...83 Air Filter Cleaning...83 All Wheel Drive...56 All Wheel Drive Lock Switch ...37 Arrestor, Spark, Warning...84 Auxiliary Outlet ...34 AWD ...56 AWD Diagnostics ...29 AWD/Differential Lock Switch...37 Axle Nut Torque ...91 C Changing Coolant ...77 Changing Gears ...35 Changing Oil Front Gearcase...71 Middle Gearcase ...72 Rear Gearcase ...74 Transmission...
... A Accessory Outlet ...34 Adding Coolant ...77 Adjustment, Headlight Beam...94 Adjustment, Park Brake...88 Adjustment, Rear Spring ...89 Adjustment, Rear Suspension ...89 Adjustment, Throttle Freeplay...86 Age Restrictions...8 Air Filter ...83 Air Filter Cleaning...83 All Wheel Drive...56 All Wheel Drive Lock Switch ...37 Arrestor, Spark, Warning...84 Auxiliary Outlet ...34 AWD ...56 AWD Diagnostics ...29 AWD/Differential Lock Switch...37 Axle Nut Torque ...91 C Changing Coolant ...77 Changing Gears ...35 Changing Oil Front Gearcase...71 Middle Gearcase ...72 Rear Gearcase ...74 Transmission...
Owners Manual
Page 132
...Battery...98 Installation, Wheels ...92 Instrument Cluster ...25-32 Interference, Electromagnetic...57 F Fan, Cooling ...78 Filling the Battery ...99 Filter Care During Storage ...105 Filter Cleaning, Air ...83 Filter Cleaning, Fuel ...83 Filter Systems ...83 Filter, Air ...83 Filter, Fuel...83 Fluid Levels During Storage...105 Fluid, Battery ...99 Fluid, Brake ...87 Fogging the Engine ...106 Fouled Plugs ...76 Freeplay Adjustment, Throttle ...86 Freeplay, Steering Wheel ...89 Front Gearcase Lubrication ...71 Oil Change ...71 Oil Check ...71 K Key, Maintenance Chart ...59 Kilometers to Miles...
...Battery...98 Installation, Wheels ...92 Instrument Cluster ...25-32 Interference, Electromagnetic...57 F Fan, Cooling ...78 Filling the Battery ...99 Filter Care During Storage ...105 Filter Cleaning, Air ...83 Filter Cleaning, Fuel ...83 Filter Systems ...83 Filter, Air ...83 Filter, Fuel...83 Fluid Levels During Storage...105 Fluid, Battery ...99 Fluid, Brake ...87 Fogging the Engine ...106 Fouled Plugs ...76 Freeplay Adjustment, Throttle ...86 Freeplay, Steering Wheel ...89 Front Gearcase Lubrication ...71 Oil Change ...71 Oil Check ...71 K Key, Maintenance Chart ...59 Kilometers to Miles...
Owners Manual
Page 134
... 107 Replacement, Headlight Lamp ...93 Reverse ...48 Rider Information Center ...26-32 RPM, Idle, Throttle Body ...86 S Suspension Adjustment, Rear ...Switches AWD Switch...Differential Lock Switch ...Ignition ...Light ...89 37 37 37 37 T Tachometer ...27, 29 Throttle Freeplay Adjustment...86 Throttle Freeplay Inspection...85 Throttle Pedal ...36 Throttle System...85 Tire Pressure ...5 Tire Tread Depth...91 Tires ...91-92 Torque, Axle Nuts ...91 Torque, Spark Plug ...75 Torque, Wheel Nut ...91 Towing Loads ...53 Towing Speed ...53 Trailer Hitch ...24 Transmission Lubrication ...69 Oil Change...
... 107 Replacement, Headlight Lamp ...93 Reverse ...48 Rider Information Center ...26-32 RPM, Idle, Throttle Body ...86 S Suspension Adjustment, Rear ...Switches AWD Switch...Differential Lock Switch ...Ignition ...Light ...89 37 37 37 37 T Tachometer ...27, 29 Throttle Freeplay Adjustment...86 Throttle Freeplay Inspection...85 Throttle Pedal ...36 Throttle System...85 Tire Pressure ...5 Tire Tread Depth...91 Tires ...91-92 Torque, Axle Nuts ...91 Torque, Spark Plug ...75 Torque, Wheel Nut ...91 Towing Loads ...53 Towing Speed ...53 Trailer Hitch ...24 Transmission Lubrication ...69 Oil Change...