Owners Manual
Page 10
... OFF-ROAD UTILITY VEHICLE DOES NOT MEET FEDERAL MOTOR VEHICLE SAFETY STANDARDS FOR ON-ROAD VEHICLES. Steering becomes difficult. The park/emergency brake lever will supply increased braking, but should be dangerous even at low speeds. REVERSE operation can be used as an emergency or parking brake only. READ OWNER'S MANUAL. A collision can result in turns. • Wear eye protection. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. Discretionary...
... OFF-ROAD UTILITY VEHICLE DOES NOT MEET FEDERAL MOTOR VEHICLE SAFETY STANDARDS FOR ON-ROAD VEHICLES. Steering becomes difficult. The park/emergency brake lever will supply increased braking, but should be dangerous even at low speeds. REVERSE operation can be used as an emergency or parking brake only. READ OWNER'S MANUAL. A collision can result in turns. • Wear eye protection. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. Discretionary...
Owners Manual
Page 16
... to bodily injury. Any modifications to the vehicle, that the operator check all times. Operator Safety WARNING SAFETY Make sure your RANGER is in excellent operating condition at higher speeds. We strongly recommend that increase its speed or power. NOTE: The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may increase the speed or power of the...
... to bodily injury. Any modifications to the vehicle, that the operator check all times. Operator Safety WARNING SAFETY Make sure your RANGER is in excellent operating condition at higher speeds. We strongly recommend that increase its speed or power. NOTE: The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may increase the speed or power of the...
Owners Manual
Page 27
To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 52-55. 24 FEATURES AND CONTROLS Component Locations Tailgate Latch Release Taillights Tailgate Taillights Air Box Receiver Hitch CV Boot/Rear Caliper Muffler (Spark Arrestor) Trailer Hitch Bracket This vehicle is not supplied with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is equipped with this vehicle.
To avoid injury and property damage, always heed the warnings and towing capacities outlined on pages 52-55. 24 FEATURES AND CONTROLS Component Locations Tailgate Latch Release Taillights Tailgate Taillights Air Box Receiver Hitch CV Boot/Rear Caliper Muffler (Spark Arrestor) Trailer Hitch Bracket This vehicle is not supplied with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is equipped with this vehicle.
Owners Manual
Page 29
... off to your Polaris dealer for 2.5 seconds at idle and high electrical load (lights, cooling fan, accessories) is located in the AWD posi1 tion. 3. This indicator illuminates when the AWD switch is activated. Serious engine damage could result. 26 Low Battery and Over Voltage - Fuel Gauge - Refuel immediately. 8. The word HOT displays if the engine overheats. NOTE: If the instrument cluster fails to clear the warning. 6. This indicator...
... off to your Polaris dealer for 2.5 seconds at idle and high electrical load (lights, cooling fan, accessories) is located in the AWD posi1 tion. 3. This indicator illuminates when the AWD switch is activated. Serious engine damage could result. 26 Low Battery and Over Voltage - Fuel Gauge - Refuel immediately. 8. The word HOT displays if the engine overheats. NOTE: If the instrument cluster fails to clear the warning. 6. This indicator...
Owners Manual
Page 41
... is not in use of the vehicle resulting in serious injury or death. OFF ON START The engine is a three-position, key-operated switch. Electrical equipment can lead to unauthorized use . 38 WARNING Leaving the keys in the OFF position. FEATURES AND CONTROLS Switches AWD/Differential Switch (if equipped) Light Switch Ignition Switch Ignition Switch The ignition switch is off , except Acc, 12V. Turn the key to the START position to the ON position when...
... is not in use of the vehicle resulting in serious injury or death. OFF ON START The engine is a three-position, key-operated switch. Electrical equipment can lead to unauthorized use . 38 WARNING Leaving the keys in the OFF position. FEATURES AND CONTROLS Switches AWD/Differential Switch (if equipped) Light Switch Ignition Switch Ignition Switch The ignition switch is off , except Acc, 12V. Turn the key to the START position to the ON position when...
Owners Manual
Page 42
... headlights on or off. Light Switch The ignition switch key must be in two wheel drive (2WD). Press the top of the switch to unlock the differential and allow the rear drive wheels to lock the differential and operate in the ON/ RUN position to engage All Wheel Drive (AWD). Move the rocker switch to the center position (4X4 models) to operate independently (1WD). ON Switches FEATURES AND CONTROLS AWD/Differential Lock Switch The AWD/Differential Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive...
... headlights on or off. Light Switch The ignition switch key must be in two wheel drive (2WD). Press the top of the switch to unlock the differential and allow the rear drive wheels to lock the differential and operate in the ON/ RUN position to engage All Wheel Drive (AWD). Move the rocker switch to the center position (4X4 models) to operate independently (1WD). ON Switches FEATURES AND CONTROLS AWD/Differential Lock Switch The AWD/Differential Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive...
Owners Manual
Page 43
... clutches and drive belt will result in more efficient performance and longer life for the engine. Perform regular checks on fluid levels, controls and areas outlined on page 21. 2. Break in the clutches and belt by operating at slower speeds during the first three hours of use the first two tanks full of gasoline. Vary throttle positions. No single action on your new Polaris RANGER...
... clutches and drive belt will result in more efficient performance and longer life for the engine. Perform regular checks on fluid levels, controls and areas outlined on page 21. 2. Break in the clutches and belt by operating at slower speeds during the first three hours of use the first two tanks full of gasoline. Vary throttle positions. No single action on your new Polaris RANGER...
Owners Manual
Page 55
... the lowest gear available. Slow down and drive in rough terrain, while cornering, or while ascending or descending a hill. 52 When operating over the rack sides. OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that extend over rough or hilly terrain, reduce speed and cargo to the hitch point designated for your vehicle. DO...
... the lowest gear available. Slow down and drive in rough terrain, while cornering, or while ascending or descending a hill. 52 When operating over the rack sides. OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that extend over rough or hilly terrain, reduce speed and cargo to the hitch point designated for your vehicle. DO...
Owners Manual
Page 58
...°. Towing a trailer increases braking distance. Model RANGER 4x4 700 EFI RANGER 6X6 700 EFI Total Towed Load Weight (Level Ground) 2000 lbs. (907 kg) 2000 lbs. (907 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 1000 lbs. (454 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 mph (16 kph) 10 mph (16 kph) Belt Life To extend belt life...
...°. Towing a trailer increases braking distance. Model RANGER 4x4 700 EFI RANGER 6X6 700 EFI Total Towed Load Weight (Level Ground) 2000 lbs. (907 kg) 2000 lbs. (907 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) 1000 lbs. (454 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) 150 lbs. (68.1 kg) Maximum Towing Speed 10 mph (16 kph) 10 mph (16 kph) Belt Life To extend belt life...
Owners Manual
Page 61
... in the center position the differential is locked and the vehicle is turned off while the vehicle is on or off while the front hubs are at least 10 feet. 3. Stop completely. 4. When the AWD switch is moving. This condition causes increased steering effort and some vehicle speed restriction. The AWD switch may cause severe drive shaft and clutch damage. Stop the vehicle. 2. When the rear wheels regain traction...
... in the center position the differential is locked and the vehicle is turned off while the vehicle is on or off while the front hubs are at least 10 feet. 3. Stop completely. 4. When the AWD switch is moving. This condition causes increased steering effort and some vehicle speed restriction. The AWD switch may cause severe drive shaft and clutch damage. Stop the vehicle. 2. When the rear wheels regain traction...
Owners Manual
Page 65
... Monthly X Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear Q Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Perform these services. 62 apply dielectric grease if replacing Inspect; MAINTENANCE Periodic Maintenance Chart Perform all services at whichever...
... Monthly X Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear Q Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Perform these services. 62 apply dielectric grease if replacing Inspect; MAINTENANCE Periodic Maintenance Chart Perform all services at whichever...
Owners Manual
Page 67
... parts are replaced Inspect daily; X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark plug E Q Ignition timing X Wiring Q Clutches (drive and driven) bearings 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - Q Have an authorized Polaris dealer perform these procedures more often for wear, routing, security; replace worn parts Inspect; clean; Q Front wheel Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Q Auxiliary brake (if X equipped) Headlight aim X Perform these services 64 Inspect; replace as needed Change every two...
... parts are replaced Inspect daily; X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark plug E Q Ignition timing X Wiring Q Clutches (drive and driven) bearings 100 H 100 H 200 H 300 H 12 M 12 M 24 M 36 M - - Q Have an authorized Polaris dealer perform these procedures more often for wear, routing, security; replace worn parts Inspect; clean; Q Front wheel Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Q Auxiliary brake (if X equipped) Headlight aim X Perform these services 64 Inspect; replace as needed Change every two...
Owners Manual
Page 94
... level ground. 2. Position the vehicle on page 60. 1. Reposition the shocks to provide a stiffer suspension if necessary. 1. Outside Mounting Holes Inside Mounting Holes Cam Rear Spring Adjustment The rear shock absorber springs are adjusted by an authorized Polaris dealer. There should be adjusted to the outside mounting holes. 3. Remove the top shock mounting bolts from the inside mounting holes. 2. Lightly turn the steering wheel left and right. 3. Suspension Adjustment (4X4) The 4X4 rear suspension...
... level ground. 2. Position the vehicle on page 60. 1. Reposition the shocks to provide a stiffer suspension if necessary. 1. Outside Mounting Holes Inside Mounting Holes Cam Rear Spring Adjustment The rear shock absorber springs are adjusted by an authorized Polaris dealer. There should be adjusted to the outside mounting holes. 3. Remove the top shock mounting bolts from the inside mounting holes. 2. Lightly turn the steering wheel left and right. 3. Suspension Adjustment (4X4) The 4X4 rear suspension...
Owners Manual
Page 99
... of driver's headlight with the headlight approximately 25 ft. (7.6 m) from the floor to the center of the headlight beam should come on a level surface with hood lifted. Check the brake light before each ride. 1. Turn on . If the headlight needs adjustment, open the hood. Measure the distance from a wall. 2. Apply the brakes. Start the engine. MAINTENANCE Lights Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Place the vehicle on , check the bulb...
... of driver's headlight with the headlight approximately 25 ft. (7.6 m) from the floor to the center of the headlight beam should come on a level surface with hood lifted. Check the brake light before each ride. 1. Turn on . If the headlight needs adjustment, open the hood. Measure the distance from a wall. 2. Apply the brakes. Start the engine. MAINTENANCE Lights Headlight Beam Adjustment X 25 ft. (7.6 m) X 8" (20 cm) 1. Place the vehicle on , check the bulb...
Owners Manual
Page 113
...) 4 valve 4 stroke twin cylinder with counter balance 683 cc 80 x 68 500 W @ 3000 RPM 9.40:1 Electric Electronic Fuel Injection ECU RC7YC /.035 in. (0.9 mm) MacPherson strut w/8 in. (20.3 cm) of travel Independent w/9.0 in. (22.9 cm) of travel 110 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 4X4 700 EFI Maximum Weight Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity...
...) 4 valve 4 stroke twin cylinder with counter balance 683 cc 80 x 68 500 W @ 3000 RPM 9.40:1 Electric Electronic Fuel Injection ECU RC7YC /.035 in. (0.9 mm) MacPherson strut w/8 in. (20.3 cm) of travel Independent w/9.0 in. (22.9 cm) of travel 110 Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 4X4 700 EFI Maximum Weight Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity...
Owners Manual
Page 115
Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 6X6 700 EFI Maximum Weight Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Center Suspension Rear Suspension 1750 lbs. (795 kg) (includes weight of operator, passenger, cargo, accessories) 8.8 gal. (33.3 l) 2 qts. (2.1 l) 3.25 qts. (3 l)...
Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. SPECIFICATIONS RANGER 6X6 700 EFI Maximum Weight Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Center Suspension Rear Suspension 1750 lbs. (795 kg) (includes weight of operator, passenger, cargo, accessories) 8.8 gal. (33.3 l) 2 qts. (2.1 l) 3.25 qts. (3 l)...
Owners Manual
Page 127
... all receipts covering maintenance on the date, which is Covered Under This Warranty Repair and/or replacement of a warranted emission-related part. Warranty Period This warranty period begins on your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). What is scheduled only for regular inspection to the effect of time, not to ensure the performance of all scheduled maintenance. • As the LSI engine owner, you should contact the Polaris Warranty Department at...
... all receipts covering maintenance on the date, which is Covered Under This Warranty Repair and/or replacement of a warranted emission-related part. Warranty Period This warranty period begins on your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). What is scheduled only for regular inspection to the effect of time, not to ensure the performance of all scheduled maintenance. • As the LSI engine owner, you should contact the Polaris Warranty Department at...
Owners Manual
Page 133
... Accessory Outlet ...34 Adding Coolant ...79 Adjustment, Headlight Beam...96 Adjustment, Park Brake...90 Adjustment, Rear Spring ...91 Adjustment, Rear Suspension ...91 Adjustment, Throttle Freeplay...88 Age Restrictions...8 Air Filter ...85 Air Filter Cleaning...85 All Wheel Drive...58 All Wheel Drive Lock Switch ...39 Arrestor, Spark, Warning...86 Auxiliary Outlet ...34 AWD ...58 AWD Diagnostics ...29 AWD/Differential Lock Switch...39 Axle Nut Torque ...93 C Cap, Fuel ...33 Capacity, Weight ...53 Cargo ...52-53 Cargo Box, Dumping...54 Changing Coolant ...79 Changing Gears ...35 Changing Oil...
... Accessory Outlet ...34 Adding Coolant ...79 Adjustment, Headlight Beam...96 Adjustment, Park Brake...90 Adjustment, Rear Spring ...91 Adjustment, Rear Suspension ...91 Adjustment, Throttle Freeplay...88 Age Restrictions...8 Air Filter ...85 Air Filter Cleaning...85 All Wheel Drive...58 All Wheel Drive Lock Switch ...39 Arrestor, Spark, Warning...86 Auxiliary Outlet ...34 AWD ...58 AWD Diagnostics ...29 AWD/Differential Lock Switch...39 Axle Nut Torque ...93 C Cap, Fuel ...33 Capacity, Weight ...53 Cargo ...52-53 Cargo Box, Dumping...54 Changing Coolant ...79 Changing Gears ...35 Changing Oil...
Owners Manual
Page 134
... Fuel Filter ...85 Fuel Safety ...21 Fuel Stabilizer ...107 Fuel Tank Filler Cap ...33 G Gap, Spark Plug ...77 Gear Circuit Diagnostics...29 Gear Selector ...35 Gearcase Lubrication ...71 Gearcase Specification Chart ...70 Gearcase, Main, Lubrication...71 Gearcases ...70-76 Gears, shifting...35 E EFI Blink Codes ...31-32 Electromagnetic Interference ...59 Emission Control, Crankcase ...59 Emission Control, Exhaust ...59 Emission Control, Noise ...59 Emissions Limited Warranty ...122 Engine Break-In ...40 Engine Fogging...108 Engine Idle Speed ...88 Engine Oil ...67-70 Engine Speed...
... Fuel Filter ...85 Fuel Safety ...21 Fuel Stabilizer ...107 Fuel Tank Filler Cap ...33 G Gap, Spark Plug ...77 Gear Circuit Diagnostics...29 Gear Selector ...35 Gearcase Lubrication ...71 Gearcase Specification Chart ...70 Gearcase, Main, Lubrication...71 Gearcases ...70-76 Gears, shifting...35 E EFI Blink Codes ...31-32 Electromagnetic Interference ...59 Emission Control, Crankcase ...59 Emission Control, Exhaust ...59 Emission Control, Noise ...59 Emissions Limited Warranty ...122 Engine Break-In ...40 Engine Fogging...108 Engine Idle Speed ...88 Engine Oil ...67-70 Engine Speed...
Owners Manual
Page 136
... Information Center ...26-32 RPM, Idle, Throttle Body ...88 S Switches ...38-39 AWD Switch...39 Differential Lock Switch ...39 Ignition ...38 Light ...39 T Tachometer ...27, 29 Throttle Freeplay Adjustment...88 Throttle Freeplay Inspection...87 Throttle Freeplay, Freeplay, Throttle 87 Throttle Pedal ...36 Throttle System...87 Tire Pressure ...5 Tire Tread Depth...93 Tires ...93-94 Torque, Axle Nuts ...93 Torque, Spark Plug ...77 Torque, Wheel Nut ...93 Towing Loads ...55 Towing Speed ...55 Trailer Hitch ...24 Transmission Lubrication ...71 Transmission Oil Change ...72 Transmission Oil Check...
... Information Center ...26-32 RPM, Idle, Throttle Body ...88 S Switches ...38-39 AWD Switch...39 Differential Lock Switch ...39 Ignition ...38 Light ...39 T Tachometer ...27, 29 Throttle Freeplay Adjustment...88 Throttle Freeplay Inspection...87 Throttle Freeplay, Freeplay, Throttle 87 Throttle Pedal ...36 Throttle System...87 Tire Pressure ...5 Tire Tread Depth...93 Tires ...93-94 Torque, Axle Nuts ...93 Torque, Spark Plug ...77 Torque, Wheel Nut ...93 Towing Loads ...55 Towing Speed ...55 Trailer Hitch ...24 Transmission Lubrication ...71 Transmission Oil Change ...72 Transmission Oil Check...