2007 Polaris Sportsman 6x6 Problems and Repair Information
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Popular 2007 Polaris Sportsman 6x6 Manual Pages
Owners Manual - Page 4
... in our complete line of excellence for minor maintenance, but information about major repairs is interested in the Polaris Service Manual and should be sure to your dealership for all utility and recreational vehicles manufactured in the world today. Have your accessories and clothing delivered right to our worldwide family of your total satisfaction. WELCOME...
Owners Manual - Page 8
... of our environment. Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in a safe place.
Read and understand your owner's manual, which includes valuable... provided.
KNOW YOUR VEHICLE
As the operator of the vehicle, you are lost. Engine Serial Number
VIN
#### Key Number
Vehicle Model Number: _____ Frame VIN: _____ Engine Serial Number: _____ Key...
Owners Manual - Page 16
... ATV RiderCoursesm by visiting www.atvsafety.org. We strongly advise you and your owner's manual. This training is included in your eligible family members. If you purchased a used..., you and your vehicle are thoroughly inspected at (800) 887-2887 or by calling ATV Enrollment Express at specific intervals.
13 A Polaris ATV is an off-road vehicle. Polaris strongly encourages ...
Owners Manual - Page 20
... Always check for your ATV.
Cargo must be careful of accessories. • Never exceed the stated load capacity for obstacles or people...vehicle is not in use or accidental starting. Always follow the instructions in this manual. • Always be properly distributed and securely attached. On slippery surfaces like ice, travel slowly, balance your ATV, and always maintain proper tire...
Owners Manual - Page 31
... in the owner's manual. See page 64.
28 Never back down a hill. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. Apply the service brakes. If the ...apply engine power. Lock the parking brake when fully stopped. SAFETY
Operator Safety WARNING
POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN The vehicle ...
Owners Manual - Page 34
...'s manual and on this ATV with improper tires, or with improper or uneven tire pressure. WARNING
POTENTIAL HAZARD Operating the ATV with improper or uneven tire pressure, could lead to the vehicle must... the ATV in handling, which could cause loss of accessories.
WHAT CAN HAPPEN Use of improper tires, or operation of tires specified for more information.
31 HOW TO AVOID THE ...
Owners Manual - Page 39
...perform...check the lever for service if throttle problems arise. The throttle lever... is properly installed to idle when the lever is equipped with any after market throttle mechanisms. Always ensure that the throttle cable is spring loaded. Engine...in an open position, engine RPM will diminish and... return before starting the engine. Also check occasionally during...
Owners Manual - Page 44
.... See your dealer if you experience any shifting problems.
H
L
N
R
CAUTION
Shifting gears with the engine idling, move the lever to the desired gear. Always place the transmission in heavy pulling situations and when operating at less than seven miles per hour for extended periods of the vehicle. Maintaining shift linkage adjustment is located on the...
Owners Manual - Page 49
...Engine Warning Indicator - Service Interval/Diagnostic Mode Indicator 5. Do not operate the ATV if this indicates the gear the transmission is in the instrument cluster. This indicator serves two purposes. Serious engine...electrical load (lights, cooling fan, accessories) is applied.
AWD Indicator - The word HOT displays if the engine overheats. NOTE: If the instrument ...
Owners Manual - Page 50
...in operation. Hour Meter This mode logs the total hours the engine has been in reverse. Mode 4 - Odometer The odometer records the miles traveled by the ATV on the left handlebar is displayed digitally... mode button to program the rider information center, or to
toggle through the options, the transmission cannot be normal because
of changes in the RPM from day to 0. The reverse override ...
Owners Manual - Page 56
... off during operation, as excess fuel washing into the engine oil will prevent the engine from starting . Move the engine stop switch to become wet fouled.
6. NOTE: Do not press the throttle while starting a warm engine. Place the transmission in neutral. 3. If the engine is needed for starting if the transmission is not engaged.
4.
Position the vehicle on engine components.
Owners Manual - Page 67
Start the engine with the service brake, until it down the hill! Staying uphill of the vehicle, or on the left . 5. Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. Use the K-turn around to turn to your right until the vehicle is pointing straight uphill...
Owners Manual - Page 68
... steps described on page 98. The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease fittings. If your dealer for service before starting it 's critical to the lever until braking action is normal.
If your vehicle becomes immersed or is operated in water that exceeds the recommended...
Owners Manual - Page 74
... suspension X Rear suspension Tires X Brake fluid level X Brake lever travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element Recoil housing
71 Periodic Maintenance Chart
Maintenance Chart Key
MAINTENANCE
X Perform these services. apply dielectric grease if...
Owners Manual - Page 75
...Brake pad wear
Q
Remarks
Miles (Km) 60 (100...Transmission oil X Engine breather E filter (if equipped) X General lubrication Shift linkage
Q Steering
X Front suspension X Rear suspension Carburetor float bowl
Q Throttle Cable/ E ETC Switch
E
Q Choke cable
E Carburetor air intake ducts/flange X Front hub bearings (if equipped) Drive belt Cooling system (if applicable)
X Perform these services...
Owners Manual - Page 76
... (1000) Inspect; Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first) Hours Calendar X Engine oil and filter change X Oil tank vent hose E E E
Q Valve clearance Q Fuel system
MAINTENANCE
Remarks
Miles (Km) 620 (1000) Perform a break-in oil change at tank cap, lines, filter, pump; clean; replace as needed
100 H 100 H 100 H 100 H 100 H 100 H 100 H 100...
Owners Manual - Page 91
... is worn to the specifications section beginning on your ATV and in the owner's manual. Remove the wheel nuts. 7. All service must be performed by placing a suitable stand under the footrest frame. 6. Elevate the side of the vehicle by your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could...
Owners Manual - Page 101
... for drying out the PVT.
98 Dry the spark plug. Turn the fuel valve on page 102 for service as soon as possible, whether you succeed in starting it or not. 13. Take the vehicle to a dealer before starting the engine.
1. Turn the fuel valve off. 5. Reinstall the plug or install a new plug. 9. Tighten the...
Owners Manual - Page 135
... as soon as a problem exists. In California, this LSI engine must warrant the emission control system on your LSI engine is defective, the part will repair your LSI engine for this engine for the period of all receipts covering maintenance on your Owner's Safety and Maintenance Manual (herein "Owner's Manual").
If you warranty coverage if your LSI engine or a part...
Owners Manual - Page 143
...Period ...51 Breather Filter ...91
E
Electromagnetic Interference...69 Emissions Limited Warranty ...136 Engaging AWD ...43 Engine Break-In...51 Engine Fogging ...111 Engine Idle RPM Adjustment ...119 Engine Oil ...76-77 Equipment Modifications ...18 Exhaust Emission Control System . . 69 Eye Protection ...11
F
Fuel Safety...50 Fuel Tank Cap ...40
G
Gear Selector ...41 Gearcase Oil, Front ...82...
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