Service Manual
Page 1
{ServiceManual}{Production}{KodakServiceSupport} Publication No. SM5440-1 18NOV97 Supersedes SM5440-1 13MAY97 SERVICE MANUAL Kodak Carousel PROJECTORS New Look PROJECTORS Kodak Home Page on Internet Models 4200, 4200-J, 4200-KK, 4400, 4600, 4600-KK, 5600, 5600-J, and 5600-KK Intranet Table of Contents © Eastman Kodak Company, 1999 A100_0029HA
{ServiceManual}{Production}{KodakServiceSupport} Publication No. SM5440-1 18NOV97 Supersedes SM5440-1 13MAY97 SERVICE MANUAL Kodak Carousel PROJECTORS New Look PROJECTORS Kodak Home Page on Internet Models 4200, 4200-J, 4200-KK, 4400, 4600, 4600-KK, 5600, 5600-J, and 5600-KK Intranet Table of Contents © Eastman Kodak Company, 1999 A100_0029HA
Service Manual
Page 18
...bottom side of the LAMP MODULE next to the parts. [7] Remove the LAMP EJECTOR. [8] Remove the LAMP SOCKET TERMINAL ASSEMBLY. SERVICE MANUAL Replacing the LAMP SOCKET TERMINAL ASSEMBLY Style 1 LAMP SOCKET TERMINAL ASSEMBLY SCREW LAMP DOOR PLATE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main... power. this will cause damage to the LAMP MODULE DOOR. [6] Remove the LAMP DOOR PLATE ASSEMBLY. PROJECTOR LAMP LAMP EJECTOR LAMP SOCKET TERMINAL ASSEMBLY Important The EXTRA BRIGHT LAMP MODULE does not have a HEAT ABSORBING GLASS and has a LABEL...
...bottom side of the LAMP MODULE next to the parts. [7] Remove the LAMP EJECTOR. [8] Remove the LAMP SOCKET TERMINAL ASSEMBLY. SERVICE MANUAL Replacing the LAMP SOCKET TERMINAL ASSEMBLY Style 1 LAMP SOCKET TERMINAL ASSEMBLY SCREW LAMP DOOR PLATE ASSEMBLY Warning Dangerous Voltage [1] Disconnect the main... power. this will cause damage to the LAMP MODULE DOOR. [6] Remove the LAMP DOOR PLATE ASSEMBLY. PROJECTOR LAMP LAMP EJECTOR LAMP SOCKET TERMINAL ASSEMBLY Important The EXTRA BRIGHT LAMP MODULE does not have a HEAT ABSORBING GLASS and has a LABEL...
Service Manual
Page 28
... HOUSING ASSEMBLY. See the Tools section. [4] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE. [5] Energize the projector. [6] Set the projector to the LOW LAMP position. [7] Install the AUTO-FOCUS TARGET SLIDE TL-3002 until it is necessary to bend the AUTO-FOCUS BRACKET ... fully seated in the GATE MECHANISM. [8] Look through the PROJECTION LENS hole and observe the focus light path on the GATE MECHANISM. SERVICE MANUAL SLIDE LIFT LEVER GUAGE TL-3001 SLIDE LIFT LEVER SELECT LEVER (not shown) A091_0016BCA A091_0016BA Adjusting the Focus Light Path - Use TL-3005 ...
... HOUSING ASSEMBLY. See the Tools section. [4] Install the FAN COVER TOOL over the FAN area and the LAMP MODULE. [5] Energize the projector. [6] Set the projector to the LOW LAMP position. [7] Install the AUTO-FOCUS TARGET SLIDE TL-3002 until it is necessary to bend the AUTO-FOCUS BRACKET ... fully seated in the GATE MECHANISM. [8] Look through the PROJECTION LENS hole and observe the focus light path on the GATE MECHANISM. SERVICE MANUAL SLIDE LIFT LEVER GUAGE TL-3001 SLIDE LIFT LEVER SELECT LEVER (not shown) A091_0016BCA A091_0016BA Adjusting the Focus Light Path - Use TL-3005 ...
Service Manual
Page 36
see the illustrations. • FAN • INDEXER LEVER and TOP PLATE • WORM PULLEY ASSEMBLY • CAM STACK ASSEMBLY • CYCLE LEVERS • PIVOT SHAFT and LEVERS • LENS MOUNT ASSEMBLY A091_4037GA 36 18NOV97 - SM5440-1 SERVICE MANUAL Section 3: Lubrication Apply lubricant SUPER LUBE TL-4276 to the following parts and areas of the projector;
see the illustrations. • FAN • INDEXER LEVER and TOP PLATE • WORM PULLEY ASSEMBLY • CAM STACK ASSEMBLY • CYCLE LEVERS • PIVOT SHAFT and LEVERS • LENS MOUNT ASSEMBLY A091_4037GA 36 18NOV97 - SM5440-1 SERVICE MANUAL Section 3: Lubrication Apply lubricant SUPER LUBE TL-4276 to the following parts and areas of the projector;
Service Manual
Page 40
... climactic test specifications (TS 218) • 3 GROUNDED POWER CORDS, detachable • Heat sensitive interrupt fuses • 117 C power to cool projector UL Complies with storage test specifications (TS 172) Complies with European specification DIN 19027 • 4.5 C (40 F), 15% humidity in low ...171 C MOTOR Apply 1200 V AC, 60 Hz for 1 second; maximum leakage current is 2.5 mA. 18NOV97 - SERVICE MANUAL Section 5: Specifications Electrical Supply Item Power Consumption Dimensions Slide size Slide change time LAMP and voltages Lumen Output Operating temperature Cooling Approvals...
... climactic test specifications (TS 218) • 3 GROUNDED POWER CORDS, detachable • Heat sensitive interrupt fuses • 117 C power to cool projector UL Complies with storage test specifications (TS 172) Complies with European specification DIN 19027 • 4.5 C (40 F), 15% humidity in low ...171 C MOTOR Apply 1200 V AC, 60 Hz for 1 second; maximum leakage current is 2.5 mA. 18NOV97 - SERVICE MANUAL Section 5: Specifications Electrical Supply Item Power Consumption Dimensions Slide size Slide change time LAMP and voltages Lumen Output Operating temperature Cooling Approvals...
Service Manual
Page 41
...maintenance by a qualified service person is inserted into the GATE. • The focus adjustment variation should not change from slide to slide. See the owner's manual. • PIN 1 - Orange, REVERSE TRAY CYCLE • PIN 4 - Brown, RACK SOLENOID • PIN 5 - This focus adjustment will adjust...operation, or after the slide is recommended every 1500 hours of 7500 operation hours. Brown, LAMP CONTROL • PIN 7 - The projector can operate for the difference in the slide position from the focus and reverse specifications by more than 3 times the focus and reverse ...
...maintenance by a qualified service person is inserted into the GATE. • The focus adjustment variation should not change from slide to slide. See the owner's manual. • PIN 1 - Orange, REVERSE TRAY CYCLE • PIN 4 - Brown, RACK SOLENOID • PIN 5 - This focus adjustment will adjust...operation, or after the slide is recommended every 1500 hours of 7500 operation hours. Brown, LAMP CONTROL • PIN 7 - The projector can operate for the difference in the slide position from the focus and reverse specifications by more than 3 times the focus and reverse ...
Service Manual
Page 44
... V DC 18.1 V DC 18.0 V DC + to + to - G to + C - B to + A - G to - SM5440-1 SERVICE MANUAL SMALL COMPONENT BOARD ASSEMBLY 256809 Voltages WWK R A V V O B Y B J1 R3 CR2 CR3 CR4 Q1 Q2 R6 R4 R5 C5 R17 C4 R Y G N R WW J2 F1 R7 CR5 SLIDE PROJECTOR BOARD Q3 C1 CR1 R12 ++ R11 R10 C3 C2 R13 R14 CR6...
... V DC 18.1 V DC 18.0 V DC + to + to - G to + C - B to + A - G to - SM5440-1 SERVICE MANUAL SMALL COMPONENT BOARD ASSEMBLY 256809 Voltages WWK R A V V O B Y B J1 R3 CR2 CR3 CR4 Q1 Q2 R6 R4 R5 C5 R17 C4 R Y G N R WW J2 F1 R7 CR5 SLIDE PROJECTOR BOARD Q3 C1 CR1 R12 ++ R11 R10 C3 C2 R13 R14 CR6...
Service Manual
Page 46
... CYCLE LEVER down on the CAM SHAFT ASSEMBLY for a short•circuit in the CAM STACK, install a new CAM. 46 18NOV97 - Projector does not complete a cycle; Check that the CYCLE LEVER and RATCHET PLATE are correct. 3. Check the CYCLE LEVER and RATCHET LEVER on...malfunction is a short•circuit causing the malfunction, the SOLENOID will not rotate. 4. If there is within the CAM. 1. SERVICE MANUAL Slide Transport Malfunctions Malfunction Forward and reverse do not operate using the FRONT PANEL BUTTONS or REMOTE CONTROL. Forward does not operate, reverse ...
... CYCLE LEVER down on the CAM SHAFT ASSEMBLY for a short•circuit in the CAM STACK, install a new CAM. 46 18NOV97 - Projector does not complete a cycle; Check that the CYCLE LEVER and RATCHET PLATE are correct. 3. Check the CYCLE LEVER and RATCHET LEVER on...malfunction is a short•circuit causing the malfunction, the SOLENOID will not rotate. 4. If there is within the CAM. 1. SERVICE MANUAL Slide Transport Malfunctions Malfunction Forward and reverse do not operate using the FRONT PANEL BUTTONS or REMOTE CONTROL. Forward does not operate, reverse ...
Service Manual
Page 47
... CYCLE SOLENOID. 2. Press and hold the SELECT BUTTON down . the REMOTE CONTROL and CONTROL PANEL BUTTONS operate correctly. Diagnostics SM5440-1 - 18NOV97 47 The projector has power. SLIDE TRAY does not advance smoothly. If this does not correct the malfunction: • Install a new CAM SHAFT ASSEMBLY. 1. If the...Do the adjustment for correct alignment. 2. the lower corner of the LIFT LEVER RAMP is not correct, do the adjustment for the MANUAL and POWER SLIDE LIFT LEVER ECCENTRICS. 1. Malfunction The projector does not change cycles when using a DISSOLVE CONTROL;
... CYCLE SOLENOID. 2. Press and hold the SELECT BUTTON down . the REMOTE CONTROL and CONTROL PANEL BUTTONS operate correctly. Diagnostics SM5440-1 - 18NOV97 47 The projector has power. SLIDE TRAY does not advance smoothly. If this does not correct the malfunction: • Install a new CAM SHAFT ASSEMBLY. 1. If the...Do the adjustment for correct alignment. 2. the lower corner of the LIFT LEVER RAMP is not correct, do the adjustment for the MANUAL and POWER SLIDE LIFT LEVER ECCENTRICS. 1. Malfunction The projector does not change cycles when using a DISSOLVE CONTROL;
Service Manual
Page 48
...projector and release the DARK SHUTTER to close the DARK SHUTTER. 4. Remove R3 and install a new 68K W 1/4 W RESISTOR (part 220040). 2. use a REMOTE CORD that the voltage across the FOCUS MOTOR is correct. 48 18NOV97 - Check for changes in W. 3. If there is correct, install a new FOCUS MOTOR. 4. Malfunction No manual... V AC. Check the LENS SUPPORT SPRING for damage; Move the TIMER BUTTON forward and backward; SM5440-1 Energize the projector and move the TIMER to check for continuity between PINS 4 and 5 on the FOCUS SHAFT ASSEMBLY for correct operation and...
...projector and release the DARK SHUTTER to close the DARK SHUTTER. 4. Remove R3 and install a new 68K W 1/4 W RESISTOR (part 220040). 2. use a REMOTE CORD that the voltage across the FOCUS MOTOR is correct. 48 18NOV97 - Check for changes in W. 3. If there is correct, install a new FOCUS MOTOR. 4. Malfunction No manual... V AC. Check the LENS SUPPORT SPRING for damage; Move the TIMER BUTTON forward and backward; SM5440-1 Energize the projector and move the TIMER to check for continuity between PINS 4 and 5 on the FOCUS SHAFT ASSEMBLY for correct operation and...