Owners Manual
Page 4
...Read, understand and follow all such instructions carefully and follow them without fail. Specifications 3 3. Warning! Symbols on the machine 7 5. GZ3500T SAFETY FIRST Instructions contained in warnings within this manual marked with two hands. NOTE This mark indicates hints or directions useful in order to...10. Sawing 12 9. SYMBOLS IN THE OPERATOR'S MANUAL Read operator's instruction book before operating this machine. This saw chain 8 6. IMPORTANT This mark indicates instructions, which must be followed, or it leads to serious bodily injury or death. For safe operation...
...Read, understand and follow all such instructions carefully and follow them without fail. Specifications 3 3. Warning! Symbols on the machine 7 5. GZ3500T SAFETY FIRST Instructions contained in warnings within this manual marked with two hands. NOTE This mark indicates hints or directions useful in order to...10. Sawing 12 9. SYMBOLS IN THE OPERATOR'S MANUAL Read operator's instruction book before operating this machine. This saw chain 8 6. IMPORTANT This mark indicates instructions, which must be followed, or it leads to serious bodily injury or death. For safe operation...
Owners Manual
Page 5
...53) - 0.050(1.27) in (cm3) Fuel Mixture(Gasoline 50 : Two-cycle oil 1 when using RedMax/ZENOAH genuine oil) Fuel tank capacity 8.5(0.25) fl.oz( ) Chain oil Motor oil SAE #10W-30 Oil tank capacity 5.70(0.17) fl.oz( ) Carburetor Diaphragm type (... : Pitch - Starter knob 3. Parts location (1) (13) (12) (10) (11) (7) (5) (6) (2) (3) (9) GZ3500T 1. Priming bulb (8) (4) (14) 2. Choke knob U 5. Guide bar 14. 1. Saw chain 13. Specifications ■ GZ3500T Power unit : Displacement 2.15(35.2) cu-in (mm) Specifications are subject to change without notice.
...53) - 0.050(1.27) in (cm3) Fuel Mixture(Gasoline 50 : Two-cycle oil 1 when using RedMax/ZENOAH genuine oil) Fuel tank capacity 8.5(0.25) fl.oz( ) Chain oil Motor oil SAE #10W-30 Oil tank capacity 5.70(0.17) fl.oz( ) Carburetor Diaphragm type (... : Pitch - Starter knob 3. Parts location (1) (13) (12) (10) (11) (7) (5) (6) (2) (3) (9) GZ3500T 1. Priming bulb (8) (4) (14) 2. Choke knob U 5. Guide bar 14. 1. Saw chain 13. Specifications ■ GZ3500T Power unit : Displacement 2.15(35.2) cu-in (mm) Specifications are subject to change without notice.
Owners Manual
Page 6
...high or low temperatures. 10. All chain saw service, other person to disintegrate.)... Manual, should be near the chain saw service personnel. (E.g., if improper... machine be performed by competent chain saw when starting or cut ...or others. • A chain saw accidents happen when the chain touches the operator. Use vibration... or operate the chain saw chain when the engine is a ...chain saw firmly with both hands when the chain saw chain or nut with thumb and fingers encircling the chain...Operate the chain saw chain (3) guide bar securing nut US-4 Never operate a chain saw handles....
...high or low temperatures. 10. All chain saw service, other person to disintegrate.)... Manual, should be near the chain saw service personnel. (E.g., if improper... machine be performed by competent chain saw when starting or cut ...or others. • A chain saw accidents happen when the chain touches the operator. Use vibration... or operate the chain saw chain when the engine is a ...chain saw firmly with both hands when the chain saw chain or nut with thumb and fingers encircling the chain...Operate the chain saw chain (3) guide bar securing nut US-4 Never operate a chain saw handles....
Owners Manual
Page 7
... the tree for spring- you off balance. 2. GZ3500T ■ FUEL SAFETY 1. Always use for transport of the chain saw chain sharp and the anti-vibration system, well maintained. U 2. US-5 A dull chain will increase cutting time, and pressing a dull chain through wood will not be alert for dead branches... hands. ■ TRANSPORT 1. Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain stops moving chain can cut yourself. Wipe up all sources of oil or fuel mixture. 5. Keep the handles dry, clean and free of ...
... the tree for spring- you off balance. 2. GZ3500T ■ FUEL SAFETY 1. Always use for transport of the chain saw chain sharp and the anti-vibration system, well maintained. U 2. US-5 A dull chain will increase cutting time, and pressing a dull chain through wood will not be alert for dead branches... hands. ■ TRANSPORT 1. Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain stops moving chain can cut yourself. Wipe up all sources of oil or fuel mixture. 5. Keep the handles dry, clean and free of ...
Owners Manual
Page 8
GZ3500T KICKBACK SAFETY PRECAUTIONS FOR CHAIN SAW USERS WARNING • Kickback may occur when the nose or tip of the guide bar may push the guide bar rapidly back towards the operator. Pinching the saw chain along the top of the guide bar touches an object, or when the wood closes in and ... each job (to increase blood circulation. Store tools so that they do the job more than you have to less hand-arm vibration). 2. As a chain saw user you should take several steps to keep cutting jobs free from accident or injury. (1) With a basic understanding of kickback you are operating the...
GZ3500T KICKBACK SAFETY PRECAUTIONS FOR CHAIN SAW USERS WARNING • Kickback may occur when the nose or tip of the guide bar may push the guide bar rapidly back towards the operator. Pinching the saw chain along the top of the guide bar touches an object, or when the wood closes in and ... each job (to increase blood circulation. Store tools so that they do the job more than you have to less hand-arm vibration). 2. As a chain saw user you should take several steps to keep cutting jobs free from accident or injury. (1) With a basic understanding of kickback you are operating the...
Owners Manual
Page 9
...176;) Position: Bottom of the power unit ■ EMISSION CONTROL An emission control label is activated (black arrow). Symbols on the Machine GZ3500T WARNING For safe operation and maintenance, symbols are carved or placed on the engine. Position: Right side of the rear handle Shows the ...directions that the chain brake is released (white arrow) and brake is located on the machine. IMPORTANT ENGINE INFORMATION THIS ENGINE MEETS U.S. Position: Left side...
...176;) Position: Bottom of the power unit ■ EMISSION CONTROL An emission control label is activated (black arrow). Symbols on the Machine GZ3500T WARNING For safe operation and maintenance, symbols are carved or placed on the engine. Position: Right side of the rear handle Shows the ...directions that the chain brake is released (white arrow) and brake is located on the machine. IMPORTANT ENGINE INFORMATION THIS ENGINE MEETS U.S. Position: Left side...
Owners Manual
Page 10
GZ3500T 5. Pull the hand guard towards the front handle to the correct direction of the saw chain has very sharp edges. Loosen Tighten Tensioner screw Chain cover Chain tensioner nut 6. Tighten the nuts securely with the chain cover loose. If necessary, readjust with the bar tip held up the tip of the bar, adjust the chain...and proper tension while moving it by turning the tensioner screw until the tie straps of chain just touch the bottom side of the guide bar, then install the chain cover, and fasten the mounting nut finger tight. Use thick protective gloves for safety. 1....
GZ3500T 5. Pull the hand guard towards the front handle to the correct direction of the saw chain has very sharp edges. Loosen Tighten Tensioner screw Chain cover Chain tensioner nut 6. Tighten the nuts securely with the chain cover loose. If necessary, readjust with the bar tip held up the tip of the bar, adjust the chain...and proper tension while moving it by turning the tensioner screw until the tie straps of chain just touch the bottom side of the guide bar, then install the chain cover, and fasten the mounting nut finger tight. Use thick protective gloves for safety. 1....
Owners Manual
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... by most manufacturers. • Exhaust emission are controlled by Zenoah Professional-Commercial Duty, Hi-Performance, HiRPM, Air Cooled 2-Stroke engines. RedMax Air-Cooled "Max Life", Synthetic blend Premium two stroke engine oil and ISO-L-EGD (ISO/CD1378) AND JASO-FD oils are not ...the JASO Logo with gasoline's containing 10% Ethanol. Gasoline containing Methanol (Wood Alcohol) is JASO-FD registered. GZ3500T WARNING • Gasoline with 89 Octane or higher. Fuel and Chain Oil FUEL WARNING • Gasoline is "FD", which equals the ISO-L-EGD rating. NOTE • IF octane...
... by most manufacturers. • Exhaust emission are controlled by Zenoah Professional-Commercial Duty, Hi-Performance, HiRPM, Air Cooled 2-Stroke engines. RedMax Air-Cooled "Max Life", Synthetic blend Premium two stroke engine oil and ISO-L-EGD (ISO/CD1378) AND JASO-FD oils are not ...the JASO Logo with gasoline's containing 10% Ethanol. Gasoline containing Methanol (Wood Alcohol) is JASO-FD registered. GZ3500T WARNING • Gasoline with 89 Octane or higher. Fuel and Chain Oil FUEL WARNING • Gasoline is "FD", which equals the ISO-L-EGD rating. NOTE • IF octane...
Owners Manual
Page 12
...if the agitation is insufficient, there is an increased danger of early piston seizure due to US-10 CHAIN OIL • Use motor oil SAE #10W-30 all of scrapping the used . Pour in ...1. WARNING 1. Stored gasoline and gasoline/oil mixture ages and loses its octane rating and volatility. RedMax Air-Cooled "Max Life" Synthetic blend Premium two-stroke engine oil "Contains fuel stabilizer" and will...or more gasoline/oil than you intend to the internal engine parts very quickly. 2. GZ3500T • Engine problems due to inadequate lubrication caused by failure to use ISO-L-EGD certified...
...if the agitation is insufficient, there is an increased danger of early piston seizure due to US-10 CHAIN OIL • Use motor oil SAE #10W-30 all of scrapping the used . Pour in ...1. WARNING 1. Stored gasoline and gasoline/oil mixture ages and loses its octane rating and volatility. RedMax Air-Cooled "Max Life" Synthetic blend Premium two-stroke engine oil "Contains fuel stabilizer" and will...or more gasoline/oil than you intend to the internal engine parts very quickly. 2. GZ3500T • Engine problems due to inadequate lubrication caused by failure to use ISO-L-EGD certified...
Owners Manual
Page 13
... 90°. Chain oil The chain oil flow can be exposed. Before starting the engine, run the engine. 7. Be sure to adjust the carburetor with the throttle lever pulled slightly. When engine has started, turn any missing parts. GZ3500T is scattered off as this may touch your unit has ...been factory adjusted, but may be changed by the time fuel is used up with the bar chain attached.
... 90°. Chain oil The chain oil flow can be exposed. Before starting the engine, run the engine. 7. Be sure to adjust the carburetor with the throttle lever pulled slightly. When engine has started, turn any missing parts. GZ3500T is scattered off as this may touch your unit has ...been factory adjusted, but may be changed by the time fuel is used up with the bar chain attached.
Owners Manual
Page 14
... must only be activated manually by the manufacturer. • It is recommended to slow down toward the front. GZ3500T 1. When the brake operates and the chain is too slow, turn . Release the brake. Do not lock it out by inertial force. H and L needles are restricted within the... number of material. If the idling speed is stopped, release the throttle lever. 4. It can also be used for maximum speed. ■ CHAIN BRAKE The chain brake is caught in low speed for a few minutes. 2. Switch 8. WARNING • When the brake operates, release the throttle lever to...
... must only be activated manually by the manufacturer. • It is recommended to slow down toward the front. GZ3500T 1. When the brake operates and the chain is too slow, turn . Release the brake. Do not lock it out by inertial force. H and L needles are restricted within the... number of material. If the idling speed is stopped, release the throttle lever. 4. It can also be used for maximum speed. ■ CHAIN BRAKE The chain brake is caught in low speed for a few minutes. 2. Switch 8. WARNING • When the brake operates, release the throttle lever to...
Owners Manual
Page 15
... bottom. Pruning of Standing Tree Cut up from the opposite side of Fallen Tree Notch cut Felling cut . Do not stand on the ground GZ3500T Saw down from the bottom, finish down halfway, then roll the log over of the way into the tree on the uphill side of the... the throttle for proper operation before each use both your foothold. Removal of the safety devices, inadequate maintenance, or incorrect replacement of the bar or chain may increase the risk ot serious personal injury due to kickback. ■ FELLING A TREE Felling direction A log lying on the log. • Be ...
... bottom. Pruning of Standing Tree Cut up from the opposite side of Fallen Tree Notch cut Felling cut . Do not stand on the ground GZ3500T Saw down from the bottom, finish down halfway, then roll the log over of the way into the tree on the uphill side of the... the throttle for proper operation before each use both your foothold. Removal of the safety devices, inadequate maintenance, or incorrect replacement of the bar or chain may increase the risk ot serious personal injury due to kickback. ■ FELLING A TREE Felling direction A log lying on the log. • Be ...
Owners Manual
Page 16
... or fold the suction pipe. 3. Remove the starter case. 2. during operation or right after removing the air cleaner and the cylinder cover. GZ3500T 9. Wash the filter with the chain drive. Grease the nose sprocket from the filter port. Clean the inside of the cooling air WARNING • The engine metal parts can... that engine has stopped and is removed, remove sawdust in place. Disconnect the spark plug to 0.6 mm~0.7mm (0.24~0.28inch) as necessary. 5. Never fit a new chain on a worn sprocket, or a worn chain on the tip of the engine.
... or fold the suction pipe. 3. Remove the starter case. 2. during operation or right after removing the air cleaner and the cylinder cover. GZ3500T 9. Wash the filter with the chain drive. Grease the nose sprocket from the filter port. Clean the inside of the cooling air WARNING • The engine metal parts can... that engine has stopped and is removed, remove sawdust in place. Disconnect the spark plug to 0.6 mm~0.7mm (0.24~0.28inch) as necessary. 5. Never fit a new chain on a worn sprocket, or a worn chain on the tip of the engine.
Owners Manual
Page 17
... depth gauge and file it to the proper level as illustrated. Maintenance of Saw Chain and Guide Bar ■ Saw Chain WARNING It is released and remove the chain cover. Chain cover Underside guard Chain catcher 2. Wipe away any carbon buildup after stopping the engine, do not touch ...if the spark arrester is discharged from exhaust port using a piece of the chain catcher. Next, remove the screws of the recoil case and the screws of wood or plastic. Muffler GZ3500T 3. NOTE Never use . Chain type: 91VG File size: 5/32 in . • The cut path ...
... depth gauge and file it to the proper level as illustrated. Maintenance of Saw Chain and Guide Bar ■ Saw Chain WARNING It is released and remove the chain cover. Chain cover Underside guard Chain catcher 2. Wipe away any carbon buildup after stopping the engine, do not touch ...if the spark arrester is discharged from exhaust port using a piece of the chain catcher. Next, remove the screws of the recoil case and the screws of wood or plastic. Muffler GZ3500T 3. NOTE Never use . Chain type: 91VG File size: 5/32 in . • The cut path ...
Owners Manual
Page 18
GZ3500T WARNING Be sure to round off the front edge to reduce the chance of a cutter...The bar rail should always be corrected or replaced. Check for wear of the following low kickback bar/chain combinations: RedMax Part Number Bar Size Guide Bar Saw Chain 12 G3112 91VG45X 14 G3114 91VG52X 11. Apply a ruler to be square. Troubleshooting Guide Case 1. a...them, the rail is worn. Otherwise, the bar rail is normal. Such a bar needs to the bar and the out No gap Chain tilts WARNING: This saw is not working. d Remove and dry the a spark plug. d US-16 a Replace with a new ...
GZ3500T WARNING Be sure to round off the front edge to reduce the chance of a cutter...The bar rail should always be corrected or replaced. Check for wear of the following low kickback bar/chain combinations: RedMax Part Number Bar Size Guide Bar Saw Chain 12 G3112 91VG45X 14 G3114 91VG52X 11. Apply a ruler to be square. Troubleshooting Guide Case 1. a...them, the rail is worn. Otherwise, the bar rail is normal. Such a bar needs to the bar and the out No gap Chain tilts WARNING: This saw is not working. d Remove and dry the a spark plug. d US-16 a Replace with a new ...
Owners Manual
Page 55
... TERMINAL 1 14 848-CE0-31F3 COVER,PLUG 1 15 848-825-1911 SCREW 1 NOTE 17 848-CE0-74A2 COVER,FAN 1 18 848-CE0-75T0 GUIDE,DF 1 GZ3500T Key# PART NUMBER DESCRIPTION 44 2670-54411 • ARM 45 2851-54350 • ROLLER 46 2851-54301 • LEVER C 155 3356-24140 • • ROLLER... • KNOB 1 28 848-CE0-75F0 • ROPE 1 29 848-825-1911 SCREW 4 31 848-CE0-5404 BRAKE ASSY 1 32 848-CE0-53A4 • COVER,CHAIN 1 33 2671-53230 • GEAR 1 34 2841-53240 • SCREW 1 35 848-C33-66K0 • NUT 1 36 848-CE0-66C1 • PLATE 1 37 2670-54630...
... TERMINAL 1 14 848-CE0-31F3 COVER,PLUG 1 15 848-825-1911 SCREW 1 NOTE 17 848-CE0-74A2 COVER,FAN 1 18 848-CE0-75T0 GUIDE,DF 1 GZ3500T Key# PART NUMBER DESCRIPTION 44 2670-54411 • ARM 45 2851-54350 • ROLLER 46 2851-54301 • LEVER C 155 3356-24140 • • ROLLER... • KNOB 1 28 848-CE0-75F0 • ROPE 1 29 848-825-1911 SCREW 4 31 848-CE0-5404 BRAKE ASSY 1 32 848-CE0-53A4 • COVER,CHAIN 1 33 2671-53230 • GEAR 1 34 2841-53240 • SCREW 1 35 848-C33-66K0 • NUT 1 36 848-CE0-66C1 • PLATE 1 37 2670-54630...
Owners Manual
Page 61
Fig.5 GUIDE BAR, SAW CHAIN, TOOLS Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE Key# PART NUMBER 1a G3112 BAR,12SP 1b G3114 BAR,14SP 1c 848CB26G10 BAR,16SP 2a 91VG45X ...(12",14") 1 16" 1 1 1 OP 1 OP 1 OP 1 OP 1 OP 1 OP 1 1 1 1 1 1 13 848-CE0-9750 SPIKE, KIT 1 Z2850-25310 • BAMPER 1 848-815-1400 • BOLT 1 DESCRIPTION GZ3500T Q'TY /UNIT NOTE P/L 11
Fig.5 GUIDE BAR, SAW CHAIN, TOOLS Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE Key# PART NUMBER 1a G3112 BAR,12SP 1b G3114 BAR,14SP 1c 848CB26G10 BAR,16SP 2a 91VG45X ...(12",14") 1 16" 1 1 1 OP 1 OP 1 OP 1 OP 1 OP 1 OP 1 1 1 1 1 1 13 848-CE0-9750 SPIKE, KIT 1 Z2850-25310 • BAMPER 1 848-815-1400 • BOLT 1 DESCRIPTION GZ3500T Q'TY /UNIT NOTE P/L 11
Owners Manual
Page 65
... of the recoil case and the screws of wood or plastic. After each 100 hours, check and clean inside of use. Chain cover Underside guard Chain catcher 2. Guide muffler Spark arrester WARNING U Right after every 100 hours of the engine. 1. IMPORTANT When reassembling the spark...from the muffler tail. ADDENDUM (page 15) SUPPLÉMENT (Page 15) SUPLEMENTO (Página 15) CHAINSAW TRONÇONEUSES MOTOSIERRAS GZ3500T ADDENDUM (page 15) 7. NOTE Never use liquid gasket. It will cause poor-output and the trouble in the downward direction. Spark arrester...
... of the recoil case and the screws of wood or plastic. After each 100 hours, check and clean inside of use. Chain cover Underside guard Chain catcher 2. Guide muffler Spark arrester WARNING U Right after every 100 hours of the engine. 1. IMPORTANT When reassembling the spark...from the muffler tail. ADDENDUM (page 15) SUPPLÉMENT (Page 15) SUPLEMENTO (Página 15) CHAINSAW TRONÇONEUSES MOTOSIERRAS GZ3500T ADDENDUM (page 15) 7. NOTE Never use liquid gasket. It will cause poor-output and the trouble in the downward direction. Spark arrester...
Owners Manual
Page 68
...) to the oil pump. When the air cleaner cover knob is not available, use clean motor oil. SAE#30 -- in winter. When RedMax bar and chain oil is set at "LOCK" position, the cover won't be set to use of the following grades; Installing Guide Bar and Saw... Chain Bar protector Guide bar Saw chain Power 1.94HP(1.45kw) / 10,000rpm Guide bar Saw chain The protector is important to the "LOCK" position, and lock itself. GZ3500T 2. EPA AND 2008*1 CALIFORNIA EXH AND EVP EMISSION REGULATIONS FOR SI...
...) to the oil pump. When the air cleaner cover knob is not available, use clean motor oil. SAE#30 -- in winter. When RedMax bar and chain oil is set at "LOCK" position, the cover won't be set to use of the following grades; Installing Guide Bar and Saw... Chain Bar protector Guide bar Saw chain Power 1.94HP(1.45kw) / 10,000rpm Guide bar Saw chain The protector is important to the "LOCK" position, and lock itself. GZ3500T 2. EPA AND 2008*1 CALIFORNIA EXH AND EVP EMISSION REGULATIONS FOR SI...
Parts List
Page 5
Fig.2 IGNITION, STARTER and CHAIN BRAKE Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE 1 521 23 35-01 SPARKPLUG, CMR6H 1 2 522 64 41-01 ROTOR ASSY 1 3 504 11 80-01 NUT 1 4 ... 98 84-01 • SPRING 56 575 96 08-01 NUT 57 527 68 32-01 LABEL, COVER 58 527 68 33-01 LABEL, RECOIL GZ3500T Q'TY /UNIT NOTE 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 21 522 64 48-01 RECOIL, ASSY 1 22 522 64 49-01 • SPRING_ASSY 1 23 522 64 54-01 • CAM, PLATE...
Fig.2 IGNITION, STARTER and CHAIN BRAKE Key# PART NUMBER DESCRIPTION Q'TY /UNIT NOTE 1 521 23 35-01 SPARKPLUG, CMR6H 1 2 522 64 41-01 ROTOR ASSY 1 3 504 11 80-01 NUT 1 4 ... 98 84-01 • SPRING 56 575 96 08-01 NUT 57 527 68 32-01 LABEL, COVER 58 527 68 33-01 LABEL, RECOIL GZ3500T Q'TY /UNIT NOTE 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 21 522 64 48-01 RECOIL, ASSY 1 22 522 64 49-01 • SPRING_ASSY 1 23 522 64 54-01 • CAM, PLATE...