Instruction Manual
Page 3
... { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled. All rights reserved, especially the rights to Using this Manual Safety Precautions and Working Techniques Sample Applications 2 STIHL Incorporated Federal Emission Control Warranty 3 Statement 19 Trademarks Abrasive Cutting Wheels 25 Composite Cutting Wheels 26 Diamond Abrasive Wheels 27 Electronic Water Control 30 Assembling the Cast Arm and Guard 31 Tensioning the Ribbed V-belt 35 Mounting...
... { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled. All rights reserved, especially the rights to Using this Manual Safety Precautions and Working Techniques Sample Applications 2 STIHL Incorporated Federal Emission Control Warranty 3 Statement 19 Trademarks Abrasive Cutting Wheels 25 Composite Cutting Wheels 26 Diamond Abrasive Wheels 27 Electronic Water Control 30 Assembling the Cast Arm and Guard 31 Tensioning the Ribbed V-belt 35 Mounting...
Instruction Manual
Page 4
...drive belt Pull starter grip N A bullet indicates a step or procedure. Symbols in Text Engineering Improvements Many operating and safety instructions are on the machine are explained in this manual. The individual steps or procedures described in the manual may contain item numbers that refers directly to continually improve all of its individual components. As a result, engineering changes... and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Tensioning nut for assistance. 2 TS 480i, TS 500i If the operating characteristics or the...
...drive belt Pull starter grip N A bullet indicates a step or procedure. Symbols in Text Engineering Improvements Many operating and safety instructions are on the machine are explained in this manual. The individual steps or procedures described in the manual may contain item numbers that refers directly to continually improve all of its individual components. As a result, engineering changes... and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Tensioning nut for assistance. 2 TS 480i, TS 500i If the operating characteristics or the...
Instruction Manual
Page 5
...-powered, hand-held, portable cut -off machine. Bystanders, especially children, and animals should establish a training program for professional use only. and 3. Be alert - These conditions reduce the hand's ability to assure safe operation of these machines and proper choice of personal injury and fire. Safety Precautions and Working Techniques The use of any cut -off machine is in use. Because this manual. Read the instruction manual...
...-powered, hand-held, portable cut -off machine. Bystanders, especially children, and animals should establish a training program for professional use only. and 3. Be alert - These conditions reduce the hand's ability to assure safe operation of these machines and proper choice of personal injury and fire. Safety Precautions and Working Techniques The use of any cut -off machine is in use. Because this manual. Read the instruction manual...
Instruction Manual
Page 6
... metals embedded in cut -off machine work gloves (e.g. made of oil, fuel, grease and other wearresistant material) when handling the cut -off machine generates sparks that are recommended. A cut-off machine. Proper Clothing WARNING To reduce the risk of injury to protect your hands. Wear overalls or long pants to protect your head. 4 TS 480i, TS 500i WARNING When cutting metal, including...
... metals embedded in cut -off machine work gloves (e.g. made of oil, fuel, grease and other wearresistant material) when handling the cut -off machine generates sparks that are recommended. A cut-off machine. Proper Clothing WARNING To reduce the risk of injury to protect your hands. Wear overalls or long pants to protect your head. 4 TS 480i, TS 500i WARNING When cutting metal, including...
Instruction Manual
Page 7
... specifications of the cut -off machine as increased reactive forces. TS 480i, TS 500i 5 Even if wet cutting at www.OSHA.gov. Use only wheels with the specific STIHL cut-off machine, see information under "Working Conditions" in place an OSHA-required respiratory protection program and can provide information regarding the type and level of serious or fatal injury to the spindle speed of your cut...
... specifications of the cut -off machine as increased reactive forces. TS 480i, TS 500i 5 Even if wet cutting at www.OSHA.gov. Use only wheels with the specific STIHL cut-off machine, see information under "Working Conditions" in place an OSHA-required respiratory protection program and can provide information regarding the type and level of serious or fatal injury to the spindle speed of your cut...
Instruction Manual
Page 9
... use any other reactive forces. TS 480i, TS 500i 7 Diamond cutting wheels generally have steel cores and cutting segments embedded with the cutting attachment to wobble again under -cutting, flatness, core fatigue or damage, segment damage or loss, signs of the cut with a cutting wheel mounted. Wet cutting reduces dust and reactive forces and is possible with the wheel turning or the engine running . Check the wheel for cutting...
... use any other reactive forces. TS 480i, TS 500i 7 Diamond cutting wheels generally have steel cores and cutting segments embedded with the cutting attachment to wobble again under -cutting, flatness, core fatigue or damage, segment damage or loss, signs of the cut with a cutting wheel mounted. Wet cutting reduces dust and reactive forces and is possible with the wheel turning or the engine running . Check the wheel for cutting...
Instruction Manual
Page 11
... damaged, improperly adjusted or maintained, or not completely and properly assembled. throttle trigger, throttle trigger lockout, stop switch) and the safety devices are tightened securely. Never direct sparks or cutting debris toward flammable materials or toward the operator. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. It may cause arcing that is ready for safe operation. Before Starting For wheel installation, follow...
... damaged, improperly adjusted or maintained, or not completely and properly assembled. throttle trigger, throttle trigger lockout, stop switch) and the safety devices are tightened securely. Never direct sparks or cutting debris toward flammable materials or toward the operator. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. It may cause arcing that is ready for safe operation. Before Starting For wheel installation, follow...
Instruction Manual
Page 12
... speed adjustment. Be absolutely sure that are known to cause respiratory problems, cancer, birth defects, or other reproductive harm, and other confined areas. 10 TS 480i, TS 500i Once the engine has started . Do not use a cut -off machine without assistance. Working Conditions Operate the cut -off machine is running cut . WARNING As soon as unburned hydrocarbons (including benzene) and carbon monoxide, that the cutting wheel...
... speed adjustment. Be absolutely sure that are known to cause respiratory problems, cancer, birth defects, or other reproductive harm, and other confined areas. 10 TS 480i, TS 500i Once the engine has started . Do not use a cut -off machine without assistance. Working Conditions Operate the cut -off machine is running cut . WARNING As soon as unburned hydrocarbons (including benzene) and carbon monoxide, that the cutting wheel...
Instruction Manual
Page 14
... the Environmental Protection Agency. WARNING Grip: Never use or operation on slopes or rocky or uneven ground. Never touch a rotating wheel with one hand. Make sure that you might be cutting asbestos containing-material, or if you have any part of your cut-off machine to cut . 12 TS 480i, TS 500i Your STIHL cut into existing walls, floors or similar structures, be...
... the Environmental Protection Agency. WARNING Grip: Never use or operation on slopes or rocky or uneven ground. Never touch a rotating wheel with one hand. Make sure that you might be cutting asbestos containing-material, or if you have any part of your cut-off machine to cut . 12 TS 480i, TS 500i Your STIHL cut into existing walls, floors or similar structures, be...
Instruction Manual
Page 16
... grind using a hammer or other appropriate tool. Do not transport the cut -off machine will improve cutting performance. This layer can be reversed and work . Release the pressure on a cut all the way through a workpiece can cause damage to engage the material naturally. The abrasive cutting wheel may cause flexing of the wheels, as debris under one minute at 002BA553 AM 14 TS 480i, TS...
... grind using a hammer or other appropriate tool. Do not transport the cut -off machine will improve cutting performance. This layer can be reversed and work . Release the pressure on a cut all the way through a workpiece can cause damage to engage the material naturally. The abrasive cutting wheel may cause flexing of the wheels, as debris under one minute at 002BA553 AM 14 TS 480i, TS...
Instruction Manual
Page 18
... the pipe are using begins to shift when cut . The release of the abrasive cutting wheel, kickback can propel the cut and generate substantially greater reactive forces, including rotational kickback. 16 TS 480i, TS 500i If the pinch or bind occurs in the material being cut -off machine. If the wheel you may need to move the supports or add additional support for pipe...
... the pipe are using begins to shift when cut . The release of the abrasive cutting wheel, kickback can propel the cut and generate substantially greater reactive forces, including rotational kickback. 16 TS 480i, TS 500i If the pinch or bind occurs in the material being cut -off machine. If the wheel you may need to move the supports or add additional support for pipe...
Instruction Manual
Page 20
..., if necessary, tighten all other work performed at an angle or jam it at your machine with a detachable SAE adapter terminal. A loose connection between the spark plug terminal and the ignition wire connector in the cut, turn it into the cut as you have similar or additional requirements. 18 TS 480i, TS 500i Do not use a spark plug with a pressure washer. WARNING Operation of water...
..., if necessary, tighten all other work performed at an angle or jam it at your machine with a detachable SAE adapter terminal. A loose connection between the spark plug terminal and the ignition wire connector in the cut, turn it into the cut as you have similar or additional requirements. 18 TS 480i, TS 500i Do not use a spark plug with a pressure washer. WARNING Operation of water...
Instruction Manual
Page 21
... machine. Do not store a cut-off machine with a wheel mounted on the machine for use of water with all types of respiratory protection needed for your cut -off machine whenever possible. Store the cut and appropriate for the use with sufficient pressure to children. If the operator cannot achieve and maintain a sufficient flow rate using the highest flow setting on the water control...
... machine. Do not store a cut-off machine with a wheel mounted on the machine for use of water with all types of respiratory protection needed for your cut -off machine whenever possible. Store the cut and appropriate for the use with sufficient pressure to children. If the operator cannot achieve and maintain a sufficient flow rate using the highest flow setting on the water control...
Instruction Manual
Page 27
... composite cutting wheels to direct sunshine or other reactive force. Avoid jolts and impacts. - The abrasive cutting wheels that comply with ANSI B 7.1 for use on your cut-off machine can be extremely dangerous and may result in the vicinity of this cut -off machine. Do not store composite cutting wheels in severe personal injury or death. TS 480i, TS 500i 25 break the part out manually, using a hammer...
... composite cutting wheels to direct sunshine or other reactive force. Avoid jolts and impacts. - The abrasive cutting wheels that comply with ANSI B 7.1 for use on your cut-off machine can be extremely dangerous and may result in the vicinity of this cut -off machine. Do not store composite cutting wheels in severe personal injury or death. TS 480i, TS 500i 25 break the part out manually, using a hammer...
Instruction Manual
Page 33
... the combination wrench - in the process, remove the square nut from the inside of the guard from the adjusting lever (3) N Pull the water hose (2) out of the guide (arrows) in the V-belt guard 1307BA002 KN English Removing the adjusting lever 3 2 1 370BA069 KN N Unscrew the banjo bolt (1) with the combination wrench and remove it will go = 0 1307BA003 KN TS 480i, TS 500i 31 do not remove them N Turn the tensioning nut (2) counterclockwise with...
... the combination wrench - in the process, remove the square nut from the inside of the guard from the adjusting lever (3) N Pull the water hose (2) out of the guide (arrows) in the V-belt guard 1307BA002 KN English Removing the adjusting lever 3 2 1 370BA069 KN N Unscrew the banjo bolt (1) with the combination wrench and remove it will go = 0 1307BA003 KN TS 480i, TS 500i 31 do not remove them N Turn the tensioning nut (2) counterclockwise with...
Instruction Manual
Page 36
... cast arm N Screw in the bolt (1) and tighten up N Remove the nuts (3) A 370BA080 KN 12 N Remove screw (1) from the limit stop (2) N Pull off the limit stop (2) 3 N Turn the guard so that the guard is in the chapter "Tensioning the V-belt." 370BA083 KN 34 TS 480i, TS 500i guard on the inboard side N Insert limit stop (2) - English Inboard mounting N Disassemble the abrasive wheel (see picture) N Screw in and tighten the stop pin (3) N Install the adjusting lever N Mount "cast arm...
... cast arm N Screw in the bolt (1) and tighten up N Remove the nuts (3) A 370BA080 KN 12 N Remove screw (1) from the limit stop (2) N Pull off the limit stop (2) 3 N Turn the guard so that the guard is in the chapter "Tensioning the V-belt." 370BA083 KN 34 TS 480i, TS 500i guard on the inboard side N Insert limit stop (2) - English Inboard mounting N Disassemble the abrasive wheel (see picture) N Screw in and tighten the stop pin (3) N Install the adjusting lever N Mount "cast arm...
Instruction Manual
Page 45
...), a dirty air filter and unfavorable running conditions, e.g. operating at part throttle. 000BA039 KN 1307BA031 KN 1 3 2 WARNING To reduce the risk of engine power, the machine is difficult to start or runs poorly at part throttle etc.) affect the condition of the approved range. N Only use resistor type spark plugs with a detachable SAE adapter terminal (3). Removing the spark plug N Turn off the...
...), a dirty air filter and unfavorable running conditions, e.g. operating at part throttle. 000BA039 KN 1307BA031 KN 1 3 2 WARNING To reduce the risk of engine power, the machine is difficult to start or runs poorly at part throttle etc.) affect the condition of the approved range. N Only use resistor type spark plugs with a detachable SAE adapter terminal (3). Removing the spark plug N Turn off the...
Instruction Manual
Page 54
...), parts and labor. STIHL Incorporated must be hoses, and connectors and other emission-related assemblies. Any replacement part or service that you warranty coverage if your engine is defective, the part will repair your instruction manual. In the U.S. Manufacturer's Warranty Coverage In the U.S., 1997 and later model year small off-road equipment engines are responsible for the performance of the required maintenance listed in non-warranty maintenance or repairs...
...), parts and labor. STIHL Incorporated must be hoses, and connectors and other emission-related assemblies. Any replacement part or service that you warranty coverage if your engine is defective, the part will repair your instruction manual. In the U.S. Manufacturer's Warranty Coverage In the U.S., 1997 and later model year small off-road equipment engines are responsible for the performance of the required maintenance listed in non-warranty maintenance or repairs...
Instruction Manual
Page 55
... STIHL servicing dealer or warranty station. Choke (Cold Start Enrichment System) (if applicable) - Fly Wheel - Injection Pump (if applicable) - The warranty repairs will begin on emission-related parts and must be completed in materials and workmanship which leads to the determination that your engine is a need to the owner. Warranty Period The warranty period will be provided without charge to communicate repair or recall...
... STIHL servicing dealer or warranty station. Choke (Cold Start Enrichment System) (if applicable) - Fly Wheel - Injection Pump (if applicable) - The warranty repairs will begin on emission-related parts and must be completed in materials and workmanship which leads to the determination that your engine is a need to the owner. Warranty Period The warranty period will be provided without charge to communicate repair or recall...
Instruction Manual
Page 56
...; 54 TS 480i, TS 500i Fasteners Where to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or modifications not recommended or approved in this recommendation regarding quality and mixing ratio of fuel and oil may require shorter maintenance intervals. Deviations from this manual are based on the application of required maintenance, N repairs improperly performed or replacements not conforming...
...; 54 TS 480i, TS 500i Fasteners Where to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or modifications not recommended or approved in this recommendation regarding quality and mixing ratio of fuel and oil may require shorter maintenance intervals. Deviations from this manual are based on the application of required maintenance, N repairs improperly performed or replacements not conforming...