Instruction Manual
Page 14
Your STIHL cut-off machine firmly with your cut-off machine to cut -off machine is designed for hand-held use or operation on a cutoff machine cart, ... or rocky or uneven ground. Direct sparks away from cutting metal can cause severe or fatal injury, respiratory illness or cancer, including mesothelioma. Never cut . 12 TS 480i, TS 500i Do not use your thumbs and forefingers. WARNING When cutting into any flammable surroundings. Make sure that you will be alert for ditches or...
Your STIHL cut-off machine firmly with your cut-off machine to cut -off machine is designed for hand-held use or operation on a cutoff machine cart, ... or rocky or uneven ground. Direct sparks away from cutting metal can cause severe or fatal injury, respiratory illness or cancer, including mesothelioma. Never cut . 12 TS 480i, TS 500i Do not use your thumbs and forefingers. WARNING When cutting into any flammable surroundings. Make sure that you will be alert for ditches or...
Instruction Manual
Page 19
... in the cut wood, plastic or any other unsecure platform. 3. Do not cut . 12. Be especially alert for reactive forces, including kickback, when cutting with the front and upper... severed portion of control from blade contact, thrown tips and reactive forces, including kickback. 6. TS 480i, TS 500i 17 Never sideload, jam or twist a wheel in a binding, pinching or clamping of...(see illustration). Support the workpiece in the top portion of the workpiece using only STIHL branded abrasive cutting wheels properly rated for prying or shoveling away any objects. 13....
... in the cut wood, plastic or any other unsecure platform. 3. Do not cut . 12. Be especially alert for reactive forces, including kickback, when cutting with the front and upper... severed portion of control from blade contact, thrown tips and reactive forces, including kickback. 6. TS 480i, TS 500i 17 Never sideload, jam or twist a wheel in a binding, pinching or clamping of...(see illustration). Support the workpiece in the top portion of the workpiece using only STIHL branded abrasive cutting wheels properly rated for prying or shoveling away any objects. 13....
Instruction Manual
Page 24
...lift the machine and reposition the cutting wheel, taking care to ensure that it manually. The maximum cutting depth for abrasive cutting wheels with a 12" diameter is not wedged, tilted, twisted or side loaded. Always continue to wear appropriate eye protection when finishing any cut while the wheel is ... binding of uncut material. This can lead to kickback, other appropriate tool. on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i The operator, co-workers and bystanders must not be broken through the slab at risk of injury when the part is in . (125 mm...
...lift the machine and reposition the cutting wheel, taking care to ensure that it manually. The maximum cutting depth for abrasive cutting wheels with a 12" diameter is not wedged, tilted, twisted or side loaded. Always continue to wear appropriate eye protection when finishing any cut while the wheel is ... binding of uncut material. This can lead to kickback, other appropriate tool. on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i The operator, co-workers and bystanders must not be broken through the slab at risk of injury when the part is in . (125 mm...
Instruction Manual
Page 25
... rebar and other reactive forces or a shattered composite cutting wheel, which could result in the TS 480i, TS 500i 23 N Determine and mark the direction of the cuts. Observe the recommended cutting depth for abrasive cutting wheels with a 12" diameter, it is not wedged, tilted, twisted or side loaded. However, the last cut must...
... rebar and other reactive forces or a shattered composite cutting wheel, which could result in the TS 480i, TS 500i 23 N Determine and mark the direction of the cuts. Observe the recommended cutting depth for abrasive cutting wheels with a 12" diameter, it is not wedged, tilted, twisted or side loaded. However, the last cut must...
Instruction Manual
Page 27
... speed of pipe to 4) is recommended: 12 N Always make any further cuts - Transport and storage N Use wedges and/or leave sections of the cutting wheel must be higher than the maximum spindle speed listed on your cut -off machine. TS 480i, TS 500i 25 Cutting Recesses in Pipe The sequence... wheels flat on cut-off machine can be manually broken out after cutting, do not make severing cuts so that have been developed for STIHL for hand-held cutting. Do not expose composite cutting wheels to high loads, especially during transport and storage. - Always continue to the...
... speed of pipe to 4) is recommended: 12 N Always make any further cuts - Transport and storage N Use wedges and/or leave sections of the cutting wheel must be higher than the maximum spindle speed listed on your cut -off machine. TS 480i, TS 500i 25 Cutting Recesses in Pipe The sequence... wheels flat on cut-off machine can be manually broken out after cutting, do not make severing cuts so that have been developed for STIHL for hand-held cutting. Do not expose composite cutting wheels to high loads, especially during transport and storage. - Always continue to the...
Instruction Manual
Page 35
... with guard" - avoid tight radiuses Checking the adjustment range of the guard 1307BA010 KN 12 12 12 7 8 1307BA009 KN 43 N Press the oblong holes (1) in the "cast arm and guard" on the adjusting lever (3) - N The belt tensioner (3) must run smoothly. TS 480i, TS 500i 33 N Insert the square nut into place N Screw in the bolt (8) and...
... with guard" - avoid tight radiuses Checking the adjustment range of the guard 1307BA010 KN 12 12 12 7 8 1307BA009 KN 43 N Press the oblong holes (1) in the "cast arm and guard" on the adjusting lever (3) - N The belt tensioner (3) must run smoothly. TS 480i, TS 500i 33 N Insert the square nut into place N Screw in the bolt (8) and...
Instruction Manual
Page 36
... in the bolt (1) and tighten up N Remove the nuts (3) A 370BA080 KN 12 N Remove screw (1) from the limit stop (2) N Pull off the limit stop (2) 3 N Turn the guard so that the guard is in the chapter "Tensioning the V-belt." 370BA083 KN 34 TS 480i, TS 500i adjustment range (A) must be limited by the stop pin Continue... guard N Remove the "cast arm with guard" Preparing the "cast arm with guard" for inboard mounting Checking the adjustment range of the guard 370BA081 KN 3 12 N Turn the "cast arm with guard" -
... in the bolt (1) and tighten up N Remove the nuts (3) A 370BA080 KN 12 N Remove screw (1) from the limit stop (2) N Pull off the limit stop (2) 3 N Turn the guard so that the guard is in the chapter "Tensioning the V-belt." 370BA083 KN 34 TS 480i, TS 500i adjustment range (A) must be limited by the stop pin Continue... guard N Remove the "cast arm with guard" Preparing the "cast arm with guard" for inboard mounting Checking the adjustment range of the guard 370BA081 KN 3 12 N Turn the "cast arm with guard" -
Instruction Manual
Page 40
... the installation of the fuel filler cap N Grip the cap - Store in this instruction manual. 1307BA035 KN 1307BA037 KN 38 TS 480i, TS 500i Gasoline US gal. 1 2 1/2 5 Oil (STIHL 50:1 or equivalent high-quality oils) US fl.oz. 2.6 6.4 12.8 Dispose of empty mixing-oil containers only at authorized disposal locations. Closing the fuel filler cap 1. 2.
... the installation of the fuel filler cap N Grip the cap - Store in this instruction manual. 1307BA035 KN 1307BA037 KN 38 TS 480i, TS 500i Gasoline US gal. 1 2 1/2 5 Oil (STIHL 50:1 or equivalent high-quality oils) US fl.oz. 2.6 6.4 12.8 Dispose of empty mixing-oil containers only at authorized disposal locations. Closing the fuel filler cap 1. 2.
Instruction Manual
Page 50
... 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Manual Fuel Pump 7 Fuel Filler Cap 8 Water Attachment 9 Tensioning Nut 10 Adjusting Lever 11 Abrasive Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19 Water... 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
... 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Manual Fuel Pump 7 Fuel Filler Cap 8 Water Attachment 9 Tensioning Nut 10 Adjusting Lever 11 Abrasive Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19 Water... 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
Instruction Manual
Page 51
.... 10 Adjusting Lever For adjusting the position of the wheel guard. 11 Abrasive Cutting Wheel The cutting attachment, either composite or diamond. 12 Front Thrust Washer Distributes clamping pressure of mounting nut evenly over cutting wheel. 13 Wheel Guard Covers a portion of the wheel, reducing ... from kickback and inadvertent contact by the engine and cutting process to the belt pulley when the engine is accelerated beyond idle speed. TS 480i, TS 500i English Belt Pulley (Not illustrated) The mechanism that drives the ribbed belt and the abrasive cutting wheel. Definitions 1 Rear Handle ...
.... 10 Adjusting Lever For adjusting the position of the wheel guard. 11 Abrasive Cutting Wheel The cutting attachment, either composite or diamond. 12 Front Thrust Washer Distributes clamping pressure of mounting nut evenly over cutting wheel. 13 Wheel Guard Covers a portion of the wheel, reducing ... from kickback and inadvertent contact by the engine and cutting process to the belt pulley when the engine is accelerated beyond idle speed. TS 480i, TS 500i English Belt Pulley (Not illustrated) The mechanism that drives the ribbed belt and the abrasive cutting wheel. Definitions 1 Rear Handle ...
Instruction Manual
Page 52
...Bore diameter/spindle diameter: Tightening torque: 12 in. (300 mm) 0.189 in. (4.8 mm) 0.787 in (34 mm) Engine power accord- 5.2 hp (3.9 kW) ing to ISO 7293: at 9300 rpm Idling speed: 2500 rpm Max. Engine STIHL single cylinder two-stroke engine TS 480i Displacement: 4.41 cu in (72.2...Air Index Label indicates the terms: Extended = 300 hours Intermediate = 125 hours Moderate = 50 hours STIHL Injection Control unit with electronic water control TS 480i: 22.0 lbs (10.0 kg) TS 500i: 22.5 lbs (10.2 kg) Abrasive cutting wheels The quoted maximum permissible operating speed of the...
...Bore diameter/spindle diameter: Tightening torque: 12 in. (300 mm) 0.189 in. (4.8 mm) 0.787 in (34 mm) Engine power accord- 5.2 hp (3.9 kW) ing to ISO 7293: at 9300 rpm Idling speed: 2500 rpm Max. Engine STIHL single cylinder two-stroke engine TS 480i Displacement: 4.41 cu in (72.2...Air Index Label indicates the terms: Extended = 300 hours Intermediate = 125 hours Moderate = 50 hours STIHL Injection Control unit with electronic water control TS 480i: 22.0 lbs (10.0 kg) TS 500i: 22.5 lbs (10.2 kg) Abrasive cutting wheels The quoted maximum permissible operating speed of the...