Instruction Manual
Page 3
...Spark Plug 43 Replacing the V-belt 44 Cut-off Machine Cart 45 Storing the Machine 45 Maintenance and Care 46 Main Parts 48 Specifications 50 Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 English Allow only persons who fully understand this manual....to operate your cut-off 52 machine. 54 To receive maximum performance and satisfaction from your STIHL Cutquik cut -off machine is protected by copyright. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled....
...Spark Plug 43 Replacing the V-belt 44 Cut-off Machine Cart 45 Storing the Machine 45 Maintenance and Care 46 Main Parts 48 Specifications 50 Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 English Allow only persons who fully understand this manual....to operate your cut-off 52 machine. 54 To receive maximum performance and satisfaction from your STIHL Cutquik cut -off machine is protected by copyright. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled....
Instruction Manual
Page 5
... or plastic objects. See the appropriate section of your instruction manual for a description of the controls and function of the parts of your cut-off machine is a high-speed cutting tool that affect blood vessels and blood transport, as well as factors... and the safety precautions periodically. A first-time operator should never be hazardous. WARNING Use your STIHL dealer show you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 Unauthorized uses may result in death, serious personal injury or property damage, including damage ...
... or plastic objects. See the appropriate section of your instruction manual for a description of the controls and function of the parts of your cut-off machine is a high-speed cutting tool that affect blood vessels and blood transport, as well as factors... and the safety precautions periodically. A first-time operator should never be hazardous. WARNING Use your STIHL dealer show you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 Unauthorized uses may result in death, serious personal injury or property damage, including damage ...
Instruction Manual
Page 6
...the cut -off machine produces a low intensity magnetic field. made of your head. 4 TS 480i, TS 500i WARNING Loose objects may interfere with adequate top and side protection that can melt during... or cuffed pants, unconfined long hair or anything that could become caught on any part of their physician and the pacemaker manufacturer before operating this tool. even flame-retardant ... injury, persons with constant, excessive pressure. To reduce the risk of burn injury, STIHL recommends wearing clothing made of the above symptoms appear, seek medical advice immediately. Good...
...the cut -off machine produces a low intensity magnetic field. made of your head. 4 TS 480i, TS 500i WARNING Loose objects may interfere with adequate top and side protection that can melt during... or cuffed pants, unconfined long hair or anything that could become caught on any part of their physician and the pacemaker manufacturer before operating this tool. even flame-retardant ... injury, persons with constant, excessive pressure. To reduce the risk of burn injury, STIHL recommends wearing clothing made of the above symptoms appear, seek medical advice immediately. Good...
Instruction Manual
Page 7
... to the operator and other parts or attachments may shatter or break and poses a threat of severe or fatal injury. Read and follow any way. It may be useable, their hearing checked regularly. TS 480i, TS 500i 5 Only STIHL branded parts and cutting attachments expressly approved by... NIOSH for the material you are not STIHL branded may slip out of place, causing out-of-roundness, vibration, wheel ...
... to the operator and other parts or attachments may shatter or break and poses a threat of severe or fatal injury. Read and follow any way. It may be useable, their hearing checked regularly. TS 480i, TS 500i 5 Only STIHL branded parts and cutting attachments expressly approved by... NIOSH for the material you are not STIHL branded may slip out of place, causing out-of-roundness, vibration, wheel ...
Instruction Manual
Page 11
...the section "Operating Instructions" in this could ignite combustible fumes or spilled fuel and cause a fire. TS 480i, TS 500i 9 WARNING Never attempt to force the fuel cap open or close the fuel filler cap, as ...to avoid an incorrect setting, the tensioning procedure must be carefully inspected for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. WARNING Before use an abrasive...use a tool to open by an authorized STIHL servicing dealer before mounting. It may cause arcing that the machine is cracked or otherwise damaged.
...the section "Operating Instructions" in this could ignite combustible fumes or spilled fuel and cause a fire. TS 480i, TS 500i 9 WARNING Never attempt to force the fuel cap open or close the fuel filler cap, as ...to avoid an incorrect setting, the tensioning procedure must be carefully inspected for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. WARNING Before use an abrasive...use a tool to open by an authorized STIHL servicing dealer before mounting. It may cause arcing that the machine is cracked or otherwise damaged.
Instruction Manual
Page 14
...Protection Agency. WARNING Sparks from kickback and/or loss of control. WARNING When cutting into any flammable surroundings. Your STIHL cut-off machine resting on a flammable surface, such as wood or tar paper. Replace damaged or badly worn...while standing on the ground or other container without first ensuring that power, water and gas have any part of fuel and property damage or severe personal injury or 002BA549 AM death from the operator and any ... and can cause excessive wear to the bracket designed to cut . 12 TS 480i, TS 500i Make sure that it to catch fire.
...Protection Agency. WARNING Sparks from kickback and/or loss of control. WARNING When cutting into any flammable surroundings. Your STIHL cut-off machine resting on a flammable surface, such as wood or tar paper. Replace damaged or badly worn...while standing on the ground or other container without first ensuring that power, water and gas have any part of fuel and property damage or severe personal injury or 002BA549 AM death from the operator and any ... and can cause excessive wear to the bracket designed to cut . 12 TS 480i, TS 500i Make sure that it to catch fire.
Instruction Manual
Page 17
..., rolling away, slipping or vibration. 002BA146 KN Avoid wedging action. Pinching occurs when the piece being cut (climbing). select another tool or method. The severed part of the wheel, where it will move in a binding of the wheel. the front of the wheel, the wheel may attempt to climb the object.... In this area, which can be instantly thrown up and back towards the operator with the upper quadrant of the wheel (illustrated above) whenever possible. TS 480i, TS 500i 15
..., rolling away, slipping or vibration. 002BA146 KN Avoid wedging action. Pinching occurs when the piece being cut (climbing). select another tool or method. The severed part of the wheel, where it will move in a binding of the wheel. the front of the wheel, the wheel may attempt to climb the object.... In this area, which can be instantly thrown up and back towards the operator with the upper quadrant of the wheel (illustrated above) whenever possible. TS 480i, TS 500i 15
Instruction Manual
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... tools on the cut . Maintenance, Repair and Storage of the proper size. STIHL recommends that you reach the end of fire. The solid jet of the cut as you have similar or additional requirements. 18 TS 480i, TS 500i Do not use . This can result in serious injuries or damage to ... is equipped with a detachable SAE adapter terminal. Do not attempt any maintenance or repair work not described in a binding or pinching of only STIHL replacement parts for a few seconds. Always press the spark plug boot snugly onto the spark plug terminal of the Cut-Off Machine Never operate a cut-...
... tools on the cut . Maintenance, Repair and Storage of the proper size. STIHL recommends that you reach the end of fire. The solid jet of the cut as you have similar or additional requirements. 18 TS 480i, TS 500i Do not use . This can result in serious injuries or damage to ... is equipped with a detachable SAE adapter terminal. Do not attempt any maintenance or repair work not described in a binding or pinching of only STIHL replacement parts for a few seconds. Always press the spark plug boot snugly onto the spark plug terminal of the Cut-Off Machine Never operate a cut-...
Instruction Manual
Page 23
...damage or come into contact with any bystanders, should always wear a NIOSH-approved respirator that is rated for the material being injured by a falling part that is rated for the material being cut and appropriate for about 3 to provide the level of airborne crystalline silica can cause "one day, along... electric wires or other illness when this instruction manual. oz. (0.6 liters) of water per minute for information regarding the type and level of non-STIHL cutting wheels may be made in determining how to be Noted with any composite wheel: 1. TS 480i, TS 500i 21
...damage or come into contact with any bystanders, should always wear a NIOSH-approved respirator that is rated for the material being injured by a falling part that is rated for the material being cut and appropriate for about 3 to provide the level of airborne crystalline silica can cause "one day, along... electric wires or other illness when this instruction manual. oz. (0.6 liters) of water per minute for information regarding the type and level of non-STIHL cutting wheels may be made in determining how to be Noted with any composite wheel: 1. TS 480i, TS 500i 21
Instruction Manual
Page 24
... must be broken through the slab at risk of uncut material. Always continue to hold the part being severed? - on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i g. How heavy is finally severed: - Cutting Slabs N Cut a shallow guiding groove ...(A) along the cutting line. N Cut deeper into the parting cut (B). 180BA027 AM 180BA028 AM English Leave small sections of uncut...
... must be broken through the slab at risk of uncut material. Always continue to hold the part being severed? - on a non-slip surface, sandbed) and mark the cutting line. 22 TS 480i, TS 500i g. How heavy is finally severed: - Cutting Slabs N Cut a shallow guiding groove ...(A) along the cutting line. N Cut deeper into the parting cut (B). 180BA027 AM 180BA028 AM English Leave small sections of uncut...
Instruction Manual
Page 25
... conditions. The maximum cutting depth for abrasive cutting wheels with actual knowledge of on the outer diameter of the object being injured by a falling part that is to be severed. N Secure and support pipes and other appropriate tool after making the last cut by cutting debris or sparks. N...meant to the bottom of the pipe. N Cut a shallow guide groove along the guide groove. The sequence shown in this should be in the TS 480i, TS 500i 23 N Make cuts progressively deeper along the line marked. 002BA557 AM 002BA528 AM 002BA558 AM N Curves must always be made in such a ...
... conditions. The maximum cutting depth for abrasive cutting wheels with actual knowledge of on the outer diameter of the object being injured by a falling part that is to be severed. N Secure and support pipes and other appropriate tool after making the last cut by cutting debris or sparks. N...meant to the bottom of the pipe. N Cut a shallow guide groove along the guide groove. The sequence shown in this should be in the TS 480i, TS 500i 23 N Make cuts progressively deeper along the line marked. 002BA557 AM 002BA528 AM 002BA558 AM N Curves must always be made in such a ...
Instruction Manual
Page 26
B N Use the front and upper part of the pipe. To keep the pipe from the top (approx. 15 % of the pipe circumference). Only make a cut from the top half of the ... the final separating cut from pinching, binding or clamping, do not cut with the cut , pinching, binding or clamping the 0000-GXX-5759-A0 24 TS 480i, TS 500i English top portion of the pipe using the bottom of the wheel and the guard covering the top of the wheel. A N To reduce the...
B N Use the front and upper part of the pipe. To keep the pipe from the top (approx. 15 % of the pipe circumference). Only make a cut from the top half of the ... the final separating cut from pinching, binding or clamping, do not cut with the cut , pinching, binding or clamping the 0000-GXX-5759-A0 24 TS 480i, TS 500i English top portion of the pipe using the bottom of the wheel and the guard covering the top of the wheel. A N To reduce the...
Instruction Manual
Page 27
... (in the illustrations below, 1 to high loads, especially during transport and storage. - The abrasive cutting wheels that have been developed for STIHL for hand-held cutting. Avoid jolts and impacts. - Stack composite cutting wheels flat on a level surface in the original packaging in the...in a dry place where the temperature is as constant as the engine specifications and performance of this cut-off machine. TS 480i, TS 500i 25 break the part out manually, using a hammer or other thermal stresses during hand-held machines and are labeled accordingly. Use of other ...
... (in the illustrations below, 1 to high loads, especially during transport and storage. - The abrasive cutting wheels that have been developed for STIHL for hand-held cutting. Avoid jolts and impacts. - Stack composite cutting wheels flat on a level surface in the original packaging in the...in a dry place where the temperature is as constant as the engine specifications and performance of this cut-off machine. TS 480i, TS 500i 25 break the part out manually, using a hammer or other thermal stresses during hand-held machines and are labeled accordingly. Use of other ...
Instruction Manual
Page 45
...there is a loss of fire and burn injury, use only spark plugs authorized by STIHL. These factors cause deposits to start or runs poorly at idle, first check the ... which may occur that have caused fouling of the spark plug: - unfavorable running conditions (mostly at part throttle. 000BA039 KN 1307BA031 KN 1 3 2 WARNING To reduce the risk of engine power, the machine...much engine oil in fuel mix; - N Only use a spark plug with solid, non-threaded terminals TS 480i, TS 500i 43 Install a new spark plug after approx. 100 operating hours or earlier if the electrodes are ...
...there is a loss of fire and burn injury, use only spark plugs authorized by STIHL. These factors cause deposits to start or runs poorly at idle, first check the ... which may occur that have caused fouling of the spark plug: - unfavorable running conditions (mostly at part throttle. 000BA039 KN 1307BA031 KN 1 3 2 WARNING To reduce the risk of engine power, the machine...much engine oil in fuel mix; - N Only use a spark plug with solid, non-threaded terminals TS 480i, TS 500i 43 Install a new spark plug after approx. 100 operating hours or earlier if the electrodes are ...
Instruction Manual
Page 50
English Main Parts 4 2 1 A3 5C B 6 7 10 9 11 8 # E 13 D 16 17 18 19 14 15 20 21 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Manual ... 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
English Main Parts 4 2 1 A3 5C B 6 7 10 9 11 8 # E 13 D 16 17 18 19 14 15 20 21 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Stop Switch 5 Starter Grip 6 Manual ... 20 Cover for Control Unit 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-5824-A0 48 TS 480i, TS 500i
Instruction Manual
Page 53
...mm) Abrasive cutting wheels (TS 500i) Outside diameter: Max. STIHL products should carry out only the maintenance operations described in this manual. thrust washers: (103 mm) Max. thrust washers: (103 mm) Max. Genuine STIHL parts can be identified by the STIHL part number, the { logo ...STIHL recommends that other repair work be disposed of in approved disposal sites for the latest information on small parts. depth of cut : 4.9 in. (125 mm) Diamond cutting wheels Minimum outside diameter of 4.06 in. The symbol may appear alone on waste disposal. 000BA073 KN TS 480i, TS...
...mm) Abrasive cutting wheels (TS 500i) Outside diameter: Max. STIHL products should carry out only the maintenance operations described in this manual. thrust washers: (103 mm) Max. thrust washers: (103 mm) Max. Genuine STIHL parts can be identified by the STIHL part number, the { logo ...STIHL recommends that other repair work be disposed of in approved disposal sites for the latest information on small parts. depth of cut : 4.9 in. (125 mm) Diamond cutting wheels Minimum outside diameter of 4.06 in. The symbol may appear alone on waste disposal. 000BA073 KN TS 480i, TS...
Instruction Manual
Page 54
... Manufacturer's Warranty Coverage In the U.S., 1997 and later model year small off -road equipment engine or a part has failed due to a STIHL service center as soon as the carburetor and the ignition system. Owner's Warranty Responsibilities As the small off-road... of the engine manufacturer. English Limited Warranty STIHL Incorporated Limited Warranty Policy for Non-Emission-Related Parts and Components This product is sold subject to the ultimate purchaser. Your emission control system includes parts such as a 52 TS 480i, TS 500i It can also be hoses, and connectors...
... Manufacturer's Warranty Coverage In the U.S., 1997 and later model year small off -road equipment engine or a part has failed due to a STIHL service center as soon as the carburetor and the ignition system. Owner's Warranty Responsibilities As the small off-road... of the engine manufacturer. English Limited Warranty STIHL Incorporated Limited Warranty Policy for Non-Emission-Related Parts and Components This product is sold subject to the ultimate purchaser. Your emission control system includes parts such as a 52 TS 480i, TS 500i It can also be hoses, and connectors...
Instruction Manual
Page 55
... or Electronic Control Unit) - Throttle Housing (if applicable) - Catalytic Converter (if applicable) - Fuel Line - Fuel Line Fittings TS 480i, TS 500i 53 STIHL Incorporated also warrants to the initial purchaser and each subsequent purchaser that your engine is liable for the cost of time, not to ...not required in a reasonable amount of the emission test. Product registration is recommended, so that a warranted emissions part is purchased by the failure of charge to STIHL Inc. 536 Viking Drive, P.O. Spark Plug - The warranty repairs will begin on the date the utility ...
... or Electronic Control Unit) - Throttle Housing (if applicable) - Catalytic Converter (if applicable) - Fuel Line - Fuel Line Fittings TS 480i, TS 500i 53 STIHL Incorporated also warrants to the initial purchaser and each subsequent purchaser that your engine is liable for the cost of time, not to ...not required in a reasonable amount of the emission test. Product registration is recommended, so that a warranted emissions part is purchased by the failure of charge to STIHL Inc. 536 Viking Drive, P.O. Spark Plug - The warranty repairs will begin on the date the utility ...
Instruction Manual
Page 56
...instruction "Fuel"). Deviations from this manual are based on the application of parts and other services and adjustments necessary for Warranty Service Bring the product to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or... modifications not recommended or approved in writing by STIHL Incorporated, and AutoCut® FARM BOSS® iCademy® MAGNUM® MasterWrench Service® MotoMix® OILOMATIC® 54 TS 480i, TS...
...instruction "Fuel"). Deviations from this manual are based on the application of parts and other services and adjustments necessary for Warranty Service Bring the product to STIHL Incorporated specifications that adversely affect performance and/or durability, and alterations or... modifications not recommended or approved in writing by STIHL Incorporated, and AutoCut® FARM BOSS® iCademy® MAGNUM® MasterWrench Service® MotoMix® OILOMATIC® 54 TS 480i, TS...