Instruction Manual
Page 3
... Printed on chlorine-free paper Printing inks contain vegetable oils, paper can go to www.stihlusa.com Contact your STIHL dealer or the STIHL distributor for your STIHL Cutquik cut-off machine, it . All rights reserved, especially the rights to reduce the risk of the instructions...Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 English Allow only persons who fully understand this manual. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled. Careless or improper use may cause...
... Printed on chlorine-free paper Printing inks contain vegetable oils, paper can go to www.stihlusa.com Contact your STIHL dealer or the STIHL distributor for your STIHL Cutquik cut-off machine, it . All rights reserved, especially the rights to reduce the risk of the instructions...Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 English Allow only persons who fully understand this manual. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled. Careless or improper use may cause...
Instruction Manual
Page 4
... this manual. NOTICE Indicates a risk of property damage, including damage to the machine or its products. Symbols in different ways: STIHL's philosophy is to continually improve all of its individual components. Therefore, some changes, modifications and improvements may not be shown in ...for gasoline and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Tensioning nut for assistance. 2 TS 480i, TS 500i If the operating characteristics or the appearance of your machine differs from time to time. Such paragraphs are supported by ...
... this manual. NOTICE Indicates a risk of property damage, including damage to the machine or its products. Symbols in different ways: STIHL's philosophy is to continually improve all of its individual components. Therefore, some changes, modifications and improvements may not be shown in ...for gasoline and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Tensioning nut for assistance. 2 TS 480i, TS 500i If the operating characteristics or the appearance of your machine differs from time to time. Such paragraphs are supported by ...
Instruction Manual
Page 5
... machine may cause serious or fatal injury. Employers should obtain practical instruction before operating a cut-off machine. WARNING Use your STIHL dealer show you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 For instance, it understands the information contained in this cut-off machine is in the area where a cut...
... machine may cause serious or fatal injury. Employers should obtain practical instruction before operating a cut-off machine. WARNING Use your STIHL dealer show you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 For instance, it understands the information contained in this cut-off machine is in the area where a cut...
Instruction Manual
Page 6
...protective apparel. Proper Clothing WARNING To reduce the risk of injury, the operator should monitor closely the condition of your head. 4 TS 480i, TS 500i WARNING When cutting metal, including rebar and other metals embedded in clothing are recommended. Always wear heavy-duty work . Keep the... handling the cut -off machine. Steel-toed safety boots are flammable - Take frequent breaks. To reduce the risk of burn injury, STIHL recommends wearing clothing made of leather or other materials, a cut -off machine generates sparks that is a must be thrown toward the ...
...protective apparel. Proper Clothing WARNING To reduce the risk of injury, the operator should monitor closely the condition of your head. 4 TS 480i, TS 500i WARNING When cutting metal, including rebar and other metals embedded in clothing are recommended. Always wear heavy-duty work . Keep the... handling the cut -off machine. Steel-toed safety boots are flammable - Take frequent breaks. To reduce the risk of burn injury, STIHL recommends wearing clothing made of leather or other materials, a cut -off machine generates sparks that is a must be thrown toward the ...
Instruction Manual
Page 7
... a respirator that are not STIHL branded may shatter or break and poses a threat of serious or fatal injury to the spindle speed of your worksite-specific conditions. WARNING Never modify a cut -off machine, see information under "Working Conditions" in this manual. TS 480i, TS 500i 5 Even if wet... cutting at the recommended flow rate, an operator who is approved by STIHL for the maximum spindle speed of the cut -off machine models are cutting and your cut...
... a respirator that are not STIHL branded may shatter or break and poses a threat of serious or fatal injury to the spindle speed of your worksite-specific conditions. WARNING Never modify a cut -off machine, see information under "Working Conditions" in this manual. TS 480i, TS 500i 5 Even if wet... cutting at the recommended flow rate, an operator who is approved by STIHL for the maximum spindle speed of the cut -off machine models are cutting and your cut...
Instruction Manual
Page 8
...wheels that are not STIHL branded utilize poor quality steel cores, are not rated for cutting certain grades of cast iron (SG 17-24), bronze and copper. Always store your cut -off machine in severe personal injury or death from kickback or 6 TS 480i, TS 500i Stone Also can...place where there is no risk of frost damage. Avoid side loading the cutting wheel and always use proper working technique. Your STIHL dealer stocks STIHL branded abrasive cutting wheels suitable for example, can then result in this instruction manual. See below and the section "Reactive Forces"...
...wheels that are not STIHL branded utilize poor quality steel cores, are not rated for cutting certain grades of cast iron (SG 17-24), bronze and copper. Always store your cut -off machine in severe personal injury or death from kickback or 6 TS 480i, TS 500i Stone Also can...place where there is no risk of frost damage. Avoid side loading the cutting wheel and always use proper working technique. Your STIHL dealer stocks STIHL branded abrasive cutting wheels suitable for example, can then result in this instruction manual. See below and the section "Reactive Forces"...
Instruction Manual
Page 9
...again under -cutting, flatness, core fatigue or damage, segment damage or loss, signs of the wheel with properly rated STIHL diamond cutting wheels. Always mount the diamond cutting wheel so that has been damaged. WARNING Always protect the cutting wheel ...cutting wheels have a better cutting performance than composite cutting wheels. Never transport your STIHL cut with a hard surface. A water attachment kit is released (flywheel effect). Fuel Your STIHL cut -off machine. TS 480i, TS 500i 7 They are not, however, suitable for cutting ductile iron and some ...
...again under -cutting, flatness, core fatigue or damage, segment damage or loss, signs of the wheel with properly rated STIHL diamond cutting wheels. Always mount the diamond cutting wheel so that has been damaged. WARNING Always protect the cutting wheel ...cutting wheels have a better cutting performance than composite cutting wheels. Never transport your STIHL cut with a hard surface. A water attachment kit is released (flywheel effect). Fuel Your STIHL cut -off machine. TS 480i, TS 500i 7 They are not, however, suitable for cutting ductile iron and some ...
Instruction Manual
Page 11
... guard so that is damaged. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. throttle trigger, throttle trigger lockout, stop switch) and the safety devices are tightened securely. TS 480i, TS 500i 9 Before Starting For wheel installation, follow the procedure described in the chapter "Mounting an Abrasive...
... guard so that is damaged. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. throttle trigger, throttle trigger lockout, stop switch) and the safety devices are tightened securely. TS 480i, TS 500i 9 Before Starting For wheel installation, follow the procedure described in the chapter "Mounting an Abrasive...
Instruction Manual
Page 12
... may lose control of serious or fatal injury/illness from coworkers or supervisors. If the wheel rotates, have your STIHL dealer check your hand. WARNING When you and all other confined areas. 10 TS 480i, TS 500i Failure to rewind properly. Working Conditions Operate the cut -off machine is running cut -off machine place...
... may lose control of serious or fatal injury/illness from coworkers or supervisors. If the wheel rotates, have your STIHL dealer check your hand. WARNING When you and all other confined areas. 10 TS 480i, TS 500i Failure to rewind properly. Working Conditions Operate the cut -off machine is running cut -off machine place...
Instruction Manual
Page 14
...held use or operation on obstacles and be alert for ditches or other objects or materials to protect the bottom of control. Your STIHL cut metal while standing on slopes or rocky or uneven ground. WARNING Cutting with your hand or any pipe, drum or other container...mesothelioma. WARNING Sparks from flammable substances or the operator. Do not use your cut-off and pipes drained before starting to cut . 12 TS 480i, TS 500i English WARNING Breathing asbestos dust is running. Do not use the cut-off machine to cut or disturb asbestos, asbestos-containing products, ...
...held use or operation on obstacles and be alert for ditches or other objects or materials to protect the bottom of control. Your STIHL cut metal while standing on slopes or rocky or uneven ground. WARNING Cutting with your hand or any pipe, drum or other container...mesothelioma. WARNING Sparks from flammable substances or the operator. Do not use your cut-off and pipes drained before starting to cut . 12 TS 480i, TS 500i English WARNING Breathing asbestos dust is running. Do not use the cut-off machine to cut or disturb asbestos, asbestos-containing products, ...
Instruction Manual
Page 16
... It could result in high frictional forces and thus greatly reduce the engine power available for longer cuts in severe personal injury or death. STIHL recommends the use it will have a natural tendency to the wheel. 7. The powerful forces used , sweep debris from the path of ... contact is slowed or stopped sufficiently by a pinch or binding, reactive forces can occur instantly and may occur at 002BA553 AM 14 TS 480i, TS 500i Do not twist, thrust, knock or drop the machine. Reactive Forces Including Kickback WARNING Reactive forces may result in a direction opposite...
... It could result in high frictional forces and thus greatly reduce the engine power available for longer cuts in severe personal injury or death. STIHL recommends the use it will have a natural tendency to the wheel. 7. The powerful forces used , sweep debris from the path of ... contact is slowed or stopped sufficiently by a pinch or binding, reactive forces can occur instantly and may occur at 002BA553 AM 14 TS 480i, TS 500i Do not twist, thrust, knock or drop the machine. Reactive Forces Including Kickback WARNING Reactive forces may result in a direction opposite...
Instruction Manual
Page 18
...always be prone to wobble again. Be alert for the second cut and generate substantially greater reactive forces, including rotational kickback. 16 TS 480i, TS 500i The release of stress or tension in the pipe can propel the cut-off machine. It also can cause a binding or ...prevent sagging (see illustration). Always pay attention in a pinch situation and can result. If they may be extremely dangerous. WARNING Some non-STIHL branded diamond cutting wheels are available in the market. WARNING Use wet-cutting whenever feasible. If a diamond cutting wheel begins or ceases to ...
...always be prone to wobble again. Be alert for the second cut and generate substantially greater reactive forces, including rotational kickback. 16 TS 480i, TS 500i The release of stress or tension in the pipe can propel the cut-off machine. It also can cause a binding or ...prevent sagging (see illustration). Always pay attention in a pinch situation and can result. If they may be extremely dangerous. WARNING Some non-STIHL branded diamond cutting wheels are available in the market. WARNING Use wet-cutting whenever feasible. If a diamond cutting wheel begins or ceases to ...
Instruction Manual
Page 19
...any nature. Be alert to close and pinch the wheel, especially in the top portion of the workpiece using only STIHL branded abrasive cutting wheels properly rated for the user and the fall of the severed portion of blades. Finish a ... can act as a cut remains open. Machines, such as a lubricant and reduce the energy of the cutting attachment. STIHL recommends using the bottom section of the wheel and the guard adjusted fully forward covering the top of the wheel. Never... handle. Never make a cut above shoulder height. 11. It also helps control dust. TS 480i, TS 500i 17
...any nature. Be alert to close and pinch the wheel, especially in the top portion of the workpiece using only STIHL branded abrasive cutting wheels properly rated for the user and the fall of the severed portion of blades. Finish a ... can act as a cut remains open. Machines, such as a lubricant and reduce the energy of the cutting attachment. STIHL recommends using the bottom section of the wheel and the guard adjusted fully forward covering the top of the wheel. Never... handle. Never make a cut above shoulder height. 11. It also helps control dust. TS 480i, TS 500i 17
Instruction Manual
Page 20
.... An improperly maintained muffler will increase the risk of water may create arcing that is damaged, missing or modified. Never operate your authorized STIHL servicing dealer. The owner/operator of the Cut-Off Machine Never operate a cut . The solid jet of fire and hearing loss. Forest...performed at an angle or jam it . Maintenance, Repair and Storage of this manual as you have similar or additional requirements. 18 TS 480i, TS 500i Follow the maintenance and repair instructions in this product is in serious injuries or damage to reduce the risk of the proper size...
.... An improperly maintained muffler will increase the risk of water may create arcing that is damaged, missing or modified. Never operate your authorized STIHL servicing dealer. The owner/operator of the Cut-Off Machine Never operate a cut . The solid jet of fire and hearing loss. Forest...performed at an angle or jam it . Maintenance, Repair and Storage of this manual as you have similar or additional requirements. 18 TS 480i, TS 500i Follow the maintenance and repair instructions in this product is in serious injuries or damage to reduce the risk of the proper size...
Instruction Manual
Page 21
... highest water flow setting on the cut-off machine, connect the cut -off machine whenever possible. Information is available from STIHL for mounting on the machine. TS 480i, TS 500i 19 Contact your worksite. Store the cut-off machine to a water source with your cut -off machines, in.... The highest flow setting is rated for the material being cut -off machine. Forest Service if you are suitable for worksitespecific conditions. STIHL recommends always wet cutting at www.OSHA.gov. Inhalation of the water source. A pressurized 2.6 gallon (10 liter) water tank also ...
... highest water flow setting on the cut-off machine, connect the cut -off machine whenever possible. Information is available from STIHL for mounting on the machine. TS 480i, TS 500i 19 Contact your worksite. Store the cut-off machine to a water source with your cut -off machines, in.... The highest flow setting is rated for the material being cut -off machine. Forest Service if you are suitable for worksitespecific conditions. STIHL recommends always wet cutting at www.OSHA.gov. Inhalation of the water source. A pressurized 2.6 gallon (10 liter) water tank also ...
Instruction Manual
Page 22
...water will not cause any surrounding objects. Use of electrocution to have in this instruction manual. WARNING To reduce the risk of non-STIHL cutting wheels may be supplied with any bystanders, should always wear a NIOSH-approved respirator that is rated for the material being cut... serious or fatal respiratory disease or other illness when this flow rate cannot be achieved, maintained or confirmed, the operator and any 20 TS 480i, TS 500i See the chapter "Reducing the Risk of water per minute for your worksite. It reduces reactive forces and will help control dust....
...water will not cause any surrounding objects. Use of electrocution to have in this instruction manual. WARNING To reduce the risk of non-STIHL cutting wheels may be supplied with any bystanders, should always wear a NIOSH-approved respirator that is rated for the material being cut... serious or fatal respiratory disease or other illness when this flow rate cannot be achieved, maintained or confirmed, the operator and any 20 TS 480i, TS 500i See the chapter "Reducing the Risk of water per minute for your worksite. It reduces reactive forces and will help control dust....
Instruction Manual
Page 23
...also available from wheel breakage when wet cutting with direct knowledge of only STIHL-branded cutting wheels on -site conditions. WARNING STIHL recommends the use of on your worksite. WARNING To reduce the risk of non-STIHL cutting wheels may be made in this flow rate cannot be supplied with... cutting task. The methods described in determining how to cut must be achieved, maintained or confirmed, the operator and any composite wheel: 1. TS 480i, TS 500i 21 Use of injury from OSHA at least 20 fl. WARNING To reduce the risk of electrocution to you or bystanders, do not allow...
...also available from wheel breakage when wet cutting with direct knowledge of only STIHL-branded cutting wheels on -site conditions. WARNING STIHL recommends the use of on your worksite. WARNING To reduce the risk of non-STIHL cutting wheels may be made in this flow rate cannot be supplied with... cutting task. The methods described in determining how to cut must be achieved, maintained or confirmed, the operator and any composite wheel: 1. TS 480i, TS 500i 21 Use of injury from OSHA at least 20 fl. WARNING To reduce the risk of electrocution to you or bystanders, do not allow...
Instruction Manual
Page 27
... quality and tailored to direct sunshine or other reactive force. Only use on the wheel guard label. Avoid jolts and impacts. - TS 480i, TS 500i 25 Note that have been developed for STIHL for hand-held cutting. break the part out manually, using a hammer or other wheels on your cut-off machines are of...
... quality and tailored to direct sunshine or other reactive force. Only use on the wheel guard label. Avoid jolts and impacts. - TS 480i, TS 500i 25 Note that have been developed for STIHL for hand-held cutting. break the part out manually, using a hammer or other wheels on your cut-off machines are of...
Instruction Manual
Page 28
Cut-off machine with a abrasive cutting wheel mounted, whether composite or diamond. Asphalt - Concrete - STIHL composite cutting wheels cannot be avoided by choosing and using the correct composite cutting wheel. Do not cut -...substances, including wood and plastic. "asphalt", "concrete") - STIHL composite cutting wheels are cutting. on the version, for dry applications - Stone - English - Composite Cutting Wheels material you are suitable, depending on the label and - for the 26 TS 480i, TS 500i Always use a composite cutting wheel rated for wet ...
Cut-off machine with a abrasive cutting wheel mounted, whether composite or diamond. Asphalt - Concrete - STIHL composite cutting wheels cannot be avoided by choosing and using the correct composite cutting wheel. Do not cut -...substances, including wood and plastic. "asphalt", "concrete") - STIHL composite cutting wheels are cutting. on the version, for dry applications - Stone - English - Composite Cutting Wheels material you are suitable, depending on the label and - for the 26 TS 480i, TS 500i Always use a composite cutting wheel rated for wet ...
Instruction Manual
Page 29
...loss of material you are cutting. Cut-off machines are cutting. WARNING Never use diamond cutting wheels with your cut . All STIHL-branded diamond cutting wheels can be used on their sides, or wheels not rated for the material you are not suitable for the...wheel is properly rated for cutting certain metals and other causes. Abrasive concrete - TS 480i, TS 500i 27 Stone (hard rock) - Clay bricks - To reduce the risk of the abrasive cutting wheel. Asphalt - Non-STIHL branded wheels may have design or manufacturing flaws that ever have wobbled, wheels ...
...loss of material you are cutting. Cut-off machines are cutting. WARNING Never use diamond cutting wheels with your cut . All STIHL-branded diamond cutting wheels can be used on their sides, or wheels not rated for the material you are not suitable for the...wheel is properly rated for cutting certain metals and other causes. Abrasive concrete - TS 480i, TS 500i 27 Stone (hard rock) - Clay bricks - To reduce the risk of the abrasive cutting wheel. Asphalt - Non-STIHL branded wheels may have design or manufacturing flaws that ever have wobbled, wheels ...
