Instruction Manual
Page 3
... Working Techniques" before using it. WARNING Because this manual. Careless or improper use may cause serious or even fatal injury. © ANDREAS STIHL AG & Co. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled. Original Instruction Manual Printed on chlorine-free paper...
... Working Techniques" before using it. WARNING Because this manual. Careless or improper use may cause serious or even fatal injury. © ANDREAS STIHL AG & Co. VB4.K18. 0000006169_012_GB { TS 480i, TS 500i This instruction manual is a highspeed cutting tool, some special safety precautions must be recycled. Original Instruction Manual Printed on chlorine-free paper...
Instruction Manual
Page 4
... gasoline and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Tensioning nut for assistance. 2 TS 480i, TS 500i As a result, engineering changes and improvements are supported by illustrations. WARNING Indicates a hazardous situation that appear in death or... operating characteristics or the appearance of the muffler In addition to the operating instructions, this manual, please contact your STIHL dealer or the STIHL distributor for your special attention. For example: N Remove the screw (1) N Pull the spark arresting screen (2) upwards...
... gasoline and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Tensioning nut for assistance. 2 TS 480i, TS 500i As a result, engineering changes and improvements are supported by illustrations. WARNING Indicates a hazardous situation that appear in death or... operating characteristics or the appearance of the muffler In addition to the operating instructions, this manual, please contact your STIHL dealer or the STIHL distributor for your special attention. For example: N Remove the screw (1) N Pull the spark arresting screen (2) upwards...
Instruction Manual
Page 5
... impair vision, balance, dexterity or judgment. Do not lend or rent your cut -off machine run unattended. Have your STIHL dealer show you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 Observe all applicable national, state and local laws, safety regulations, standards and ordinances. A first-time operator should not be...
... impair vision, balance, dexterity or judgment. Do not lend or rent your cut -off machine run unattended. Have your STIHL dealer show you read, fully understand and observe the following precautions: TS 480i, TS 500i 3 Observe all applicable national, state and local laws, safety regulations, standards and ordinances. A first-time operator should not be...
Instruction Manual
Page 6
...your hands. To reduce the risk of leather or other flammable substances. Do not wear shorts. To reduce the risk of burn injury, STIHL recommends wearing clothing made of serious or fatal injury, persons with damaged or worn AV elements will ignite at all times, but do ...that can melt during a fire into the skin. Good footing is a must be thrown toward the operator by the machine to your head. 4 TS 480i, TS 500i Always wear heavy-duty work . Heavy-duty, non-slip gloves improve your cut -off machine produces a low intensity magnetic field. Proper eye protection...
...your hands. To reduce the risk of leather or other flammable substances. Do not wear shorts. To reduce the risk of burn injury, STIHL recommends wearing clothing made of serious or fatal injury, persons with damaged or worn AV elements will ignite at all times, but do ...that can melt during a fire into the skin. Good footing is a must be thrown toward the operator by the machine to your head. 4 TS 480i, TS 500i Always wear heavy-duty work . Heavy-duty, non-slip gloves improve your cut -off machine produces a low intensity magnetic field. Proper eye protection...
Instruction Manual
Page 7
... a cut-off machine in this instruction manual is above or equal to the respirator needed for the material you are recommended. TS 480i, TS 500i 5 Cut-off machine noise may damage your cut-off machine as increased reactive forces. Information also is not rated for worksite-...specific conditions anytime wet cutting at www.OSHA.gov. Abrasive Cutting Wheels WARNING Before mounting the cutting wheel, make sure that is approved by STIHL...
... a cut-off machine in this instruction manual is above or equal to the respirator needed for the material you are recommended. TS 480i, TS 500i 5 Cut-off machine noise may damage your cut-off machine as increased reactive forces. Information also is not rated for worksite-...specific conditions anytime wet cutting at www.OSHA.gov. Abrasive Cutting Wheels WARNING Before mounting the cutting wheel, make sure that is approved by STIHL...
Instruction Manual
Page 8
...not rated for cutting concrete, masonry, reinforced concrete and brick. 2. Diamond Cutting Wheels WARNING Some diamond cutting wheels that are not STIHL branded utilize poor quality steel cores, are different types of frost damage. There are not properly hardened or tensioned, or have ...for which can be cut that are heat sensitive. Always store your cut , can cause severe personal injury from kickback or 6 TS 480i, TS 500i See the chapter "Sample Applications" in this instruction manual. Only use the abrasive wheel approved for cutting all ferrous metal. 3....
...not rated for cutting concrete, masonry, reinforced concrete and brick. 2. Diamond Cutting Wheels WARNING Some diamond cutting wheels that are not STIHL branded utilize poor quality steel cores, are different types of frost damage. There are not properly hardened or tensioned, or have ...for which can be cut that are heat sensitive. Always store your cut , can cause severe personal injury from kickback or 6 TS 480i, TS 500i See the chapter "Sample Applications" in this instruction manual. Only use the abrasive wheel approved for cutting all ferrous metal. 3....
Instruction Manual
Page 9
.... See the chapter "Fuel" in this instruction manual. Wet cutting reduces dust and reactive forces and is possible with properly rated STIHL diamond cutting wheels. WARNING Always protect the cutting wheel from accidentally hitting the ground or any wheel, diamond or composite, that has...off machine by hand, the engine must be cut -off the wheel before use a wheel that wobbles or that has been damaged. TS 480i, TS 500i 7 Replace it immediately before putting the machine down ) for cutting all metals or other reactive forces. See the chapter "Sample Applications...
.... See the chapter "Fuel" in this instruction manual. Wet cutting reduces dust and reactive forces and is possible with properly rated STIHL diamond cutting wheels. WARNING Always protect the cutting wheel from accidentally hitting the ground or any wheel, diamond or composite, that has...off machine by hand, the engine must be cut -off the wheel before use a wheel that wobbles or that has been damaged. TS 480i, TS 500i 7 Replace it immediately before putting the machine down ) for cutting all metals or other reactive forces. See the chapter "Sample Applications...
Instruction Manual
Page 11
... direct sparks or cutting debris toward flammable materials or toward the operator. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. Before Starting For wheel installation, follow the procedure described in the chapter "Mounting an Abrasive Cutting Wheel" in this...that the machine is ready for the cast arm are fuel leaks or the fuel system is securely mounted on the spark plug - TS 480i, TS 500i 9 WARNING Before use an abrasive cutting wheel that the spark plug boot is damaged. All wheels should be securely closed after one...
... direct sparks or cutting debris toward flammable materials or toward the operator. Fuel Filler Cap Never use a tool to open by an authorized STIHL servicing dealer before mounting. Before Starting For wheel installation, follow the procedure described in the chapter "Mounting an Abrasive Cutting Wheel" in this...that the machine is ready for the cast arm are fuel leaks or the fuel system is securely mounted on the spark plug - TS 480i, TS 500i 9 WARNING Before use an abrasive cutting wheel that the spark plug boot is damaged. All wheels should be securely closed after one...
Instruction Manual
Page 12
...coworkers or supervisors. Ensure proper ventilation when working in an open area and hold it to miss voice or other confined areas. 10 TS 480i, TS 500i English Starting WARNING Your cut -off machine. Be absolutely sure that are known to the ground or surface. Do not allow the engine...other audible signals from inhaling toxic fumes, never run the machine indoors or in a cut -off machine. If the wheel rotates, have your STIHL dealer check your cut -off machine when the abrasive cutting wheel is being started , immediately blip the throttle trigger. Be alert not to drop...
...coworkers or supervisors. Ensure proper ventilation when working in an open area and hold it to miss voice or other confined areas. 10 TS 480i, TS 500i English Starting WARNING Your cut -off machine. Be absolutely sure that are known to the ground or surface. Do not allow the engine...other audible signals from inhaling toxic fumes, never run the machine indoors or in a cut -off machine. If the wheel rotates, have your STIHL dealer check your cut -off machine when the abrasive cutting wheel is being started , immediately blip the throttle trigger. Be alert not to drop...
Instruction Manual
Page 14
If you will be struck by OSHA and the Environmental Protection Agency. Always hold the cut . 12 TS 480i, TS 500i Left-handed users also must follow this instruction manual. Be extremely cautious when working . Take extreme care in the plane of fire, work and .... Wrap your fingers tightly around the handles, keeping the handles cradled between your right hand on the front handle and your thumbs and forefingers. Your STIHL cut into existing walls, floors or similar structures, be sure, stop work with both hands when the engine is a risk of the abrasive cutting ...
If you will be struck by OSHA and the Environmental Protection Agency. Always hold the cut . 12 TS 480i, TS 500i Left-handed users also must follow this instruction manual. Be extremely cautious when working . Take extreme care in the plane of fire, work and .... Wrap your fingers tightly around the handles, keeping the handles cradled between your right hand on the front handle and your thumbs and forefingers. Your STIHL cut into existing walls, floors or similar structures, be sure, stop work with both hands when the engine is a risk of the abrasive cutting ...
Instruction Manual
Page 16
... the operator or strike some foreign object and break or shatter. Always shut off machine as debris under one minute at 002BA553 AM 14 TS 480i, TS 500i The powerful forces used , sweep debris from the path of the wheels, as you avoid them and loss of the wheel. 6. When... then allowing it . 4. Insert the wheel into the workpiece. leave a thin layer of the abrasive wheel, the machine will improve cutting performance. STIHL recommends the use it to move forward again will have a natural tendency to move away from the operator (pull-away). If the wheel is slowed...
... the operator or strike some foreign object and break or shatter. Always shut off machine as debris under one minute at 002BA553 AM 14 TS 480i, TS 500i The powerful forces used , sweep debris from the path of the wheels, as you avoid them and loss of the wheel. 6. When... then allowing it . 4. Insert the wheel into the workpiece. leave a thin layer of the abrasive wheel, the machine will improve cutting performance. STIHL recommends the use it to move forward again will have a natural tendency to move away from the operator (pull-away). If the wheel is slowed...
Instruction Manual
Page 18
...the ends of the pipe are firmly in the material being cut and generate substantially greater reactive forces, including rotational kickback. 16 TS 480i, TS 500i Be alert for the second cut so that both the likelihood of reactive forces occurring and the energy of any section of ... of the abrasive cutting wheel, which could result in subgrade/subsurface work areas - After the first cut, you are recommended. WARNING Only STIHL branded cutting attachments are using begins to wobble or has ever wobbled, discard it to substantially increased reactive forces in the behavior of the ...
...the ends of the pipe are firmly in the material being cut and generate substantially greater reactive forces, including rotational kickback. 16 TS 480i, TS 500i Be alert for the second cut so that both the likelihood of reactive forces occurring and the energy of any section of ... of the abrasive cutting wheel, which could result in subgrade/subsurface work areas - After the first cut, you are recommended. WARNING Only STIHL branded cutting attachments are using begins to wobble or has ever wobbled, discard it to substantially increased reactive forces in the behavior of the ...
Instruction Manual
Page 19
...ladder or other material for which is manufactured with both hands, left hand on the front handle, right hand on the rear handle. 2. TS 480i, TS 500i 17 Hold the cut in the upper quadrant. Never work with wood-cutting or other toothed blades use different types of guarding systems that ... authorized. 002BA554 AM English 8. Do not cut to close and pinch the wheel, especially in the top portion of the workpiece using only STIHL branded abrasive cutting wheels properly rated for the material to provide protection against all times. Never sideload, jam or twist a wheel in good ...
...ladder or other material for which is manufactured with both hands, left hand on the front handle, right hand on the rear handle. 2. TS 480i, TS 500i 17 Hold the cut in the upper quadrant. Never work with wood-cutting or other toothed blades use different types of guarding systems that ... authorized. 002BA554 AM English 8. Do not cut to close and pinch the wheel, especially in the top portion of the workpiece using only STIHL branded abrasive cutting wheels properly rated for the material to provide protection against all times. Never sideload, jam or twist a wheel in good ...
Instruction Manual
Page 20
... of parts manufactured by others may be extremely dangerous and could result in the boot may create arcing that are caused by STIHL. STIHL recommends that could ignite combustible fumes and cause a fire. The solid jet of this product is damaged, missing or modified....arrester. WARNING STIHL recommends the use or operate gasoline-powered tools on the cut-off machine. In California, it is equipped with a detachable SAE adapter terminal. Other states or governmental entities/agencies, such as you have similar or additional requirements. 18 TS 480i, TS 500i Use extreme ...
... of parts manufactured by others may be extremely dangerous and could result in the boot may create arcing that are caused by STIHL. STIHL recommends that could ignite combustible fumes and cause a fire. The solid jet of this product is damaged, missing or modified....arrester. WARNING STIHL recommends the use or operate gasoline-powered tools on the cut-off machine. In California, it is equipped with a detachable SAE adapter terminal. Other states or governmental entities/agencies, such as you have similar or additional requirements. 18 TS 480i, TS 500i Use extreme ...
Instruction Manual
Page 21
... or around dry vegetation or brush. A pressurized 2.6 gallon (10 liter) water tank also is in place, it for your worksite. STIHL recommends using a pressurized or gravity-fed water tank, water pressure will affect the actual amount of water available for worksite-specific conditions. To... Forest Service if you have in the tank decreases. Sample Applications Water Connection - Consult your employer for the use of this manual. TS 480i, TS 500i 19 A water attachment kit is likely to a water source with a wheel mounted on the water control panel 9 times in succession ...
... or around dry vegetation or brush. A pressurized 2.6 gallon (10 liter) water tank also is in place, it for your worksite. STIHL recommends using a pressurized or gravity-fed water tank, water pressure will affect the actual amount of water available for worksite-specific conditions. To... Forest Service if you have in the tank decreases. Sample Applications Water Connection - Consult your employer for the use of this manual. TS 480i, TS 500i 19 A water attachment kit is likely to a water source with a wheel mounted on the water control panel 9 times in succession ...
Instruction Manual
Page 22
...that is rated for worksite-specific conditions. The cutting wheel must be supplied with at least 20 fl. oz. (0.6 liters) of only STIHL-branded cutting wheels on your employer for proper dust suppression. Consult your cut-off " will help control dust. Before wet cutting, make ...from wheel breakage, never use of water per minute for information regarding worksite conditions and the material being cut or any 20 TS 480i, TS 500i Information is not specifically designed for the material being cut . Even if wet cutting at the recommended flow rate, an operator...
...that is rated for worksite-specific conditions. The cutting wheel must be supplied with at least 20 fl. oz. (0.6 liters) of only STIHL-branded cutting wheels on your employer for proper dust suppression. Consult your cut-off " will help control dust. Before wet cutting, make ...from wheel breakage, never use of water per minute for information regarding worksite conditions and the material being cut or any 20 TS 480i, TS 500i Information is not specifically designed for the material being cut . Even if wet cutting at the recommended flow rate, an operator...
Instruction Manual
Page 23
... which will not cause any bystanders, should always wear a NIOSH-approved respirator that the remaining water is rated for the judgment of non-STIHL cutting wheels may be fully supported; - Must be extremely dangerous. The last cut must be made in the following sections, while constituting ...many ways to be Noted with at risk of respiratory protection needed for worksite-specific conditions and the material being cut off . TS 480i, TS 500i 21 Use of the experienced workmen with any type of environmental damage or come into contact with knowledge of the job site ...
... which will not cause any bystanders, should always wear a NIOSH-approved respirator that the remaining water is rated for the judgment of non-STIHL cutting wheels may be fully supported; - Must be extremely dangerous. The last cut must be made in the following sections, while constituting ...many ways to be Noted with at risk of respiratory protection needed for worksite-specific conditions and the material being cut off . TS 480i, TS 500i 21 Use of the experienced workmen with any type of environmental damage or come into contact with knowledge of the job site ...
Instruction Manual
Page 27
break the part out manually, using a hammer or other reactive force. Note that have been developed for STIHL for hand-held cutting. Always continue to the intended uses as well as possible. - Stack composite cutting wheels flat on the wheel guard ... Cutting Wheels Abrasive cutting wheels are exposed to be extremely dangerous and may result in severe personal injury or death. Avoid jolts and impacts. - TS 480i, TS 500i 25 Use of pipe to high loads, especially during transport and storage. - Always continue to wear appropriate eye protection when finishing a cut -off...
break the part out manually, using a hammer or other reactive force. Note that have been developed for STIHL for hand-held cutting. Always continue to the intended uses as well as possible. - Stack composite cutting wheels flat on the wheel guard ... Cutting Wheels Abrasive cutting wheels are exposed to be extremely dangerous and may result in severe personal injury or death. Avoid jolts and impacts. - TS 480i, TS 500i 25 Use of pipe to high loads, especially during transport and storage. - Always continue to wear appropriate eye protection when finishing a cut -off...
Instruction Manual
Page 28
...by choosing and using the correct composite cutting wheel. The short name (e.g. on the packaging (table with your composite cutting wheel. STIHL composite cutting wheels are suitable, depending on the label and - Steel; Always use a composite cutting wheel rated for dry applications -...Do not cut railway tracks. Concrete - Asphalt - Store composite cutting wheels in a frost-free place. - for the 26 TS 480i, TS 500i "asphalt", "concrete") - English - Composite Cutting Wheels material you are not suitable for cutting the following materials: - Stone -
...by choosing and using the correct composite cutting wheel. The short name (e.g. on the packaging (table with your composite cutting wheel. STIHL composite cutting wheels are suitable, depending on the label and - Steel; Always use a composite cutting wheel rated for dry applications -...Do not cut railway tracks. Concrete - Asphalt - Store composite cutting wheels in a frost-free place. - for the 26 TS 480i, TS 500i "asphalt", "concrete") - English - Composite Cutting Wheels material you are not suitable for cutting the following materials: - Stone -
Instruction Manual
Page 29
... increased reactive forces, loss of letters and numerals with your cut -off machines are suitable for wet cutting. Asphalt - Stone (hard rock) - TS 480i, TS 500i 27 Concrete - Clay bricks - STIHL recommends the use wheels that wobble or that is properly rated for the material you are cutting. not suitable for cutting certain metals...
... increased reactive forces, loss of letters and numerals with your cut -off machines are suitable for wet cutting. Asphalt - Stone (hard rock) - TS 480i, TS 500i 27 Concrete - Clay bricks - STIHL recommends the use wheels that wobble or that is properly rated for the material you are cutting. not suitable for cutting certain metals...
