User Manual
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M-187505 Revision B1 12/2014 Copyright © 2014 JET to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4-
M-187505 Revision B1 12/2014 Copyright © 2014 JET to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4-
User Manual
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... YOU. Product Listing with any reason whatsoever. Heavy-Duty Air Tools; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery Limited Lifetime - VOLT Series Electric Hoists; Manual Hoists; Hand Tools NOTE: JET is designed to be asked to JPW Industries, Inc., or any defects in the processing of our tools needs service or repair, please contact Technical Service by JPW Industries, Inc. Warranty Period The general warranty lasts for wood turning. If...
... YOU. Product Listing with any reason whatsoever. Heavy-Duty Air Tools; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery Limited Lifetime - VOLT Series Electric Hoists; Manual Hoists; Hand Tools NOTE: JET is designed to be asked to JPW Industries, Inc., or any defects in the processing of our tools needs service or repair, please contact Technical Service by JPW Industries, Inc. Warranty Period The general warranty lasts for wood turning. If...
User Manual
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Parts Breakdown 19 JLP-75A - Parts List...24 JLP-600A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain Wear Limits ...12 Hook Wear Limits (Top and Bottom) ...12...
Parts Breakdown 19 JLP-75A - Parts List...24 JLP-600A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain Wear Limits ...12 Hook Wear Limits (Top and Bottom) ...12...
User Manual
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.... Always replace the safety latch and/or the hook before attempting operation. Read and understand the entire owner's manual before placing the hoist back in American National Standards titled Performance Standard for other object. 10. Do not use until it has been repaired or replaced. 12. Do not use the chain as a sling. Do not attempt to lift, support or transport...
.... Always replace the safety latch and/or the hook before attempting operation. Read and understand the entire owner's manual before placing the hoist back in American National Standards titled Performance Standard for other object. 10. Do not use until it has been repaired or replaced. 12. Do not use the chain as a sling. Do not attempt to lift, support or transport...
User Manual
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... instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. JET can also be reached at any questions or comments, please contact either your purchase information here for the JET JLP-A Series Lever Hoists/Pullers. injury. If there are proof-tested and comply with OSHA, ANSI/ASME B30.21 and HST-3 standards. This tool has been designed and constructed to change specifications...
... instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. JET can also be reached at any questions or comments, please contact either your purchase information here for the JET JLP-A Series Lever Hoists/Pullers. injury. If there are proof-tested and comply with OSHA, ANSI/ASME B30.21 and HST-3 standards. This tool has been designed and constructed to change specifications...
User Manual
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... JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20 Rated Std. No. chain is available in .) "A" Lbs. The 1-1/2 Ton and 3 Ton models are representative; Load Lift per Pull Lever of Chain full turn...
... JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20 Rated Std. No. chain is available in .) "A" Lbs. The 1-1/2 Ton and 3 Ton models are representative; Load Lift per Pull Lever of Chain full turn...
User Manual
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... is seriously rusted or cracked. 5. A chain stop must be installed by welding a second piece to , or greater than the capacity of the chain. Periodically apply a light coat of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for the hoist may be attached to the chain. This will create easier operation and prolong the chain's life. See "Allowable...
... is seriously rusted or cracked. 5. A chain stop must be installed by welding a second piece to , or greater than the capacity of the chain. Periodically apply a light coat of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for the hoist may be attached to the chain. This will create easier operation and prolong the chain's life. See "Allowable...
User Manual
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... the lever hoist. have it inspected and repaired by the distance the handle travels before putting into service. 5. Replace a hook immediately if any of the following problems are identified: • The safety latch no longer contacts the hook opening. • The vertical angle at the neck of deformation or damage. Use of other signs of the hook reaches 10°...
... the lever hoist. have it inspected and repaired by the distance the handle travels before putting into service. 5. Replace a hook immediately if any of the following problems are identified: • The safety latch no longer contacts the hook opening. • The vertical angle at the neck of deformation or damage. Use of other signs of the hook reaches 10°...
User Manual
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... be equal to the total load to both hoists and use hoists with two hoists. Below is no load.) Take up slack by turning handwheel. 4. To release or lower the load, turn selector switch on loose or free end or by pulling on the handle to the operator, the lever hoist, and the load. • Never load the hook in angled or horizontal position as...
... be equal to the total load to both hoists and use hoists with two hoists. Below is no load.) Take up slack by turning handwheel. 4. To release or lower the load, turn selector switch on loose or free end or by pulling on the handle to the operator, the lever hoist, and the load. • Never load the hook in angled or horizontal position as...
User Manual
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... will spring back away from dragging over sharp edges or corners. Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 11 Precautions During pulling operations, the operator should slip off the lever, the lever will cause links to weaken, bend, or break, (Fig. 9). When using a wire rope sling, the puller must be applied along a straight line parallel to the lever...
... will spring back away from dragging over sharp edges or corners. Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 11 Precautions During pulling operations, the operator should slip off the lever, the lever will cause links to weaken, bend, or break, (Fig. 9). When using a wire rope sling, the puller must be applied along a straight line parallel to the lever...
User Manual
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...oil to the load chain. If future adjustment or repair to rotate without lifting the load, if the load is indicated. Wear Limits Load Chain Wear Limits Carefully inspect the entire load chain. Any load chain that are designed for positioning steel plate and fixtures before storage. Maintenance The lever hoist should ever be needed...Clean and oil the hoist before welding. Hoists that shows noticeable deformation or heat influence must be replaced with the table in Figure 12. Also lubricate the safety latches and the bearings in 1-1/2 ton and 3 ton load sizes. Hoist Capacity...
...oil to the load chain. If future adjustment or repair to rotate without lifting the load, if the load is indicated. Wear Limits Load Chain Wear Limits Carefully inspect the entire load chain. Any load chain that are designed for positioning steel plate and fixtures before storage. Maintenance The lever hoist should ever be needed...Clean and oil the hoist before welding. Hoists that shows noticeable deformation or heat influence must be replaced with the table in Figure 12. Also lubricate the safety latches and the bearings in 1-1/2 ton and 3 ton load sizes. Hoist Capacity...
User Manual
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...-36 Load Chain - Parts List Index No. Description Size Qty 1 JLP25A-01 Snap Ring 7 mm 1 2 JLP25A-02 Handwheel...1 3 JLP25A-03 Stop Knob ...1 4 JLP25A-04 Snap Ring 25 mm 1 5 JLP25A-05 Lever Handle Assembly 1 Lever Handle 1 Selector Lever 1 Change Over Pawl 1 Snap Ring 7 mm 1 Spring ...1 Roller 5 mm 1 6 JLP25A-06 Bolt with Nut M3.5 1 7 JLP25A-07 Rubber Grip 1 8 JLP25A-08 Change Over Gear 1 9 JLP25A-09 Lever Handle Bushing 1 10 JLP25A-10 Nut and Spring Washer M5...
...-36 Load Chain - Parts List Index No. Description Size Qty 1 JLP25A-01 Snap Ring 7 mm 1 2 JLP25A-02 Handwheel...1 3 JLP25A-03 Stop Knob ...1 4 JLP25A-04 Snap Ring 25 mm 1 5 JLP25A-05 Lever Handle Assembly 1 Lever Handle 1 Selector Lever 1 Change Over Pawl 1 Snap Ring 7 mm 1 Spring ...1 Roller 5 mm 1 6 JLP25A-06 Bolt with Nut M3.5 1 7 JLP25A-07 Rubber Grip 1 8 JLP25A-08 Change Over Gear 1 9 JLP25A-09 Lever Handle Bushing 1 10 JLP25A-10 Nut and Spring Washer M5...
User Manual
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... JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
... JLP50A-21 Lever Side Plate Assembly 1 Lever Side Plate 1 Pawl Pin...1 22 JLP50A-22 Chain Guide 2 23 JLP50A-23 Load Sprocket and Pinion Shaft 1 24 JLP50A-24 Stay Bolt II ...1 25 JLP50A-25 Spacer Pin ...1 26 JLP50A-26 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Rivet...2 Top Hook Shaft 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4...
User Manual
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... Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut...
... Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut...
User Manual
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...-46 Load Pin Nut M6 1 48 JLP75A-48 Load Pin...1 49 JLP75A-49 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are...
...-46 Load Pin Nut M6 1 48 JLP75A-48 Load Pin...1 49 JLP75A-49 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are...
User Manual
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Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber...
Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber...
User Manual
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... 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP150A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Top Hook Assembly (ship yard hook...
... 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP150A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Top Hook Assembly (ship yard hook...
User Manual
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... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
User Manual
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... 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Index No. Top...
... 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Index No. Top...
User Manual
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... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...