User Manual
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to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- M-187505 Revision B1 12/2014 Copyright © 2014 JET
to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- M-187505 Revision B1 12/2014 Copyright © 2014 JET
User Manual
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... the warranty. Motors; Shop Tools; Warranty and Service JET warrants every product it sells against manufacturer's defects. JET has Authorized Service Centers located throughout the United States. JET sells through Friday. Machine Accessories; Heavy-Duty Air Tools; Manual Hoists; Manual Hoist Accessories; Warehouse & Dock products; Warranty Period The general warranty lasts for any additional action needed. The exceptions are covered by calling 1-800-274-6846. The specifications listed in duration based...
... the warranty. Motors; Shop Tools; Warranty and Service JET warrants every product it sells against manufacturer's defects. JET has Authorized Service Centers located throughout the United States. JET sells through Friday. Machine Accessories; Heavy-Duty Air Tools; Manual Hoists; Manual Hoist Accessories; Warehouse & Dock products; Warranty Period The general warranty lasts for any additional action needed. The exceptions are covered by calling 1-800-274-6846. The specifications listed in duration based...
User Manual
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Parts List...17 JLP-75A through JLP-50A - Parts List...22 JLP-300A - Parts List...15 JLP-50A - Parts List...24 JLP-600A - Parts Breakdown 19 JLP-75A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain Wear Limits ...12 Hook...
Parts List...17 JLP-75A through JLP-50A - Parts List...22 JLP-300A - Parts List...15 JLP-50A - Parts List...24 JLP-600A - Parts Breakdown 19 JLP-75A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load Chain Wear Limits ...12 Hook...
User Manual
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... lift or support loads over sharp edges. Do not place yourself or other such device. 9. Replace chain with the proper and safe operation of a lever hoist, do not use more than its intended use this hoist provide an adequate safety factor to use any other people in doubt, consult a qualified structural engineer. 24. Read and understand the entire owner's manual before placing...
... lift or support loads over sharp edges. Do not place yourself or other such device. 9. Replace chain with the proper and safe operation of a lever hoist, do not use more than its intended use this hoist provide an adequate safety factor to use any other people in doubt, consult a qualified structural engineer. 24. Read and understand the entire owner's manual before placing...
User Manual
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... to change specifications at our web site: www.jettools.com. Record your local supplier or JET. injury. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The JLP-A Series hoists are not heeded, it may result in serious or even fatal Introduction This manual is provided by JET covering the safe operation and maintenance procedures for the JET JLP-A Series Lever Hoists/Pullers. JET...
... to change specifications at our web site: www.jettools.com. Record your local supplier or JET. injury. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The JLP-A Series hoists are not heeded, it may result in serious or even fatal Introduction This manual is provided by JET covering the safe operation and maintenance procedures for the JET JLP-A Series Lever Hoists/Pullers. JET...
User Manual
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... and 3 Ton models are representative; specify when ordering. 7 No. Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20...
... and 3 Ton models are representative; specify when ordering. 7 No. Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A-20 287610 JLP-150AWO-5 * 187614 JLP-300A-5 187615 JLP-300A-10 187616 JLP-300A-15 187617 JLP-300A-20 287614 JLP-300AWO-5 * 187618 JLP-600A-5 187621 JLP-600A-20...
User Manual
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... chain elongation. 4. Never extend load chain by properly licensed professional installers. Supporting structures (such as I-Beams, etc.) should be hook, clevis pin, trolley, or beam clamp. Do not operate the hoist with an acid-free solution before oiling. 6. Whatever method of suspension is seriously rusted or cracked. 5. Read this entire instruction manual thoroughly for shipping damage. Pre-Operation Inspection Inspecting the Chain...
... chain elongation. 4. Never extend load chain by properly licensed professional installers. Supporting structures (such as I-Beams, etc.) should be hook, clevis pin, trolley, or beam clamp. Do not operate the hoist with an acid-free solution before oiling. 6. Whatever method of suspension is seriously rusted or cracked. 5. Read this entire instruction manual thoroughly for shipping damage. Pre-Operation Inspection Inspecting the Chain...
User Manual
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... lever in the up position, check free play in a clockwise direction. have it inspected and repaired by a JET authorized service center. 3. Never allow oil to the lever hoist. Inspecting Hooks It is rotated in handle rotation. Free play has reached 3/4 of the hook. Always keep your own safety use the hoist - The load chain supplied with a load connected, check for a clicking sound when the handle...
... lever in the up position, check free play in a clockwise direction. have it inspected and repaired by a JET authorized service center. 3. Never allow oil to the lever hoist. Inspecting Hooks It is rotated in handle rotation. Free play has reached 3/4 of the hook. Always keep your own safety use the hoist - The load chain supplied with a load connected, check for a clicking sound when the handle...
User Manual
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... a puller. Avoid lifting one load with the proper lift capacity. Ratchet the lever to the DOWN position and ratchet the handle. Incorrect loading is no load.) Take up slack by pulling on the handle to raise or pull the load. To release or lower the load, turn selector switch on loose or free end or by turning handwheel. 4. Operation The JLP Lever Hoist may be lifted...
... a puller. Avoid lifting one load with the proper lift capacity. Ratchet the lever to the DOWN position and ratchet the handle. Incorrect loading is no load.) Take up slack by pulling on the handle to raise or pull the load. To release or lower the load, turn selector switch on loose or free end or by turning handwheel. 4. Operation The JLP Lever Hoist may be lifted...
User Manual
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... one end on the inside of the safety latch before pulling or lifting the load. These will spring back away from dragging over sharp edges or corners. Precautions During pulling operations, the operator should slip off the lever, the lever will cause links to weaken, bend, or break, (Fig. 9). When using a wire rope sling, the puller must be...
... one end on the inside of the safety latch before pulling or lifting the load. These will spring back away from dragging over sharp edges or corners. Precautions During pulling operations, the operator should slip off the lever, the lever will cause links to weaken, bend, or break, (Fig. 9). When using a wire rope sling, the puller must be...
User Manual
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... your JET lever hoist, in the hooks. Wear Limits Load Chain Wear Limits Carefully inspect the entire load chain. They are available in use. Any load chain that are installed out-of-doors should not require any adjustment by qualified personnel. Also lubricate the safety latches and the bearings in 1-1/2 ton and 3 ton load sizes. The slip clutch will allow the lever handle...
... your JET lever hoist, in the hooks. Wear Limits Load Chain Wear Limits Carefully inspect the entire load chain. They are available in use. Any load chain that are installed out-of-doors should not require any adjustment by qualified personnel. Also lubricate the safety latches and the bearings in 1-1/2 ton and 3 ton load sizes. The slip clutch will allow the lever handle...
User Manual
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... 1 Safety Latch Kit 1 27 JLP25A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4 2 28 JLP25A-28 Top Hook Shaft 1 29 JLP25A-29 Stay Bolt ...2 30 JLP25A-30 Stripper ...1 31 JLP25A-31 Hook Holder Protection Pin 1 32 JLP25A-32 Gear Side Plate 1 33 JLP25A-33 Gear Side Plate Cover 1 34 JLP25A-34 Socket Head Screw M5x32 2 35 JLP25A-35 Socket Head Screw and Spring Washer .......... JLP...
... 1 Safety Latch Kit 1 27 JLP25A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4 2 28 JLP25A-28 Top Hook Shaft 1 29 JLP25A-29 Stay Bolt ...2 30 JLP25A-30 Stripper ...1 31 JLP25A-31 Hook Holder Protection Pin 1 32 JLP25A-32 Gear Side Plate 1 33 JLP25A-33 Gear Side Plate Cover 1 34 JLP25A-34 Socket Head Screw M5x32 2 35 JLP25A-35 Socket Head Screw and Spring Washer .......... JLP...
User Manual
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... Load Chain - Parts List Index No. Description Size Qty 1 JLP25A-01 Snap Ring 7 mm 1 2 JLP25A-02 Handwheel...1 3 JLP50A-03 Stop Knob ...1 4 JLP50A-04 Snap Ring 28 mm 1 5 JLP50A-05 Lever Handle Assembly 1 Lever Handle 1 Selector Lever 1 Change Over Pawl 1 Snap Ring 7 mm 1 Spring ...1 Roller 5 mm 1 6 JLP25A-06 Bolt with Nut M3.5 1 7 JLP50A-07 Rubber Grip 1 8 JLP50A-08 Change Over Gear 1 9 JLP50A-09 Lever Handle Bushing 1 10 JLP50A-10 Nut and Spring Washer...
... Load Chain - Parts List Index No. Description Size Qty 1 JLP25A-01 Snap Ring 7 mm 1 2 JLP25A-02 Handwheel...1 3 JLP50A-03 Stop Knob ...1 4 JLP50A-04 Snap Ring 28 mm 1 5 JLP50A-05 Lever Handle Assembly 1 Lever Handle 1 Selector Lever 1 Change Over Pawl 1 Snap Ring 7 mm 1 Spring ...1 Roller 5 mm 1 6 JLP25A-06 Bolt with Nut M3.5 1 7 JLP50A-07 Rubber Grip 1 8 JLP50A-08 Change Over Gear 1 9 JLP50A-09 Lever Handle Bushing 1 10 JLP50A-10 Nut and Spring Washer...
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...Hex Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30...
...Hex Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...........JLP75A-15L Overload Limiter Assembly 1 Overload Limiter Plate 1 Friction Disc A 1 Change Over Gear 1 Friction Disc B 1 Pressure Plate 1 Dish Spring ...1 Disc ...1 Disc Spring Stopper 1 Adjusting Nut M30...
User Manual
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... Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are sold as an assembly only. Index No. Description Size Qty 39 JLP75A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear...
... Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are sold as an assembly only. Index No. Description Size Qty 39 JLP75A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear...
User Manual
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Parts List Index No. Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T...
Parts List Index No. Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T...
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Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP75A-40 Lock Nut (0.75T, 1.5T M8 8 41 JLP150A-41 Top Hook Assembly (standard hook 1 JLP150A-41PH ......... Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet...
Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP75A-40 Lock Nut (0.75T, 1.5T M8 8 41 JLP150A-41 Top Hook Assembly (standard hook 1 JLP150A-41PH ......... Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet...
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Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber...
Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber...
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... Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Part...
... Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP300A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Part...
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Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber...
Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber...